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Opel Vauxhall Calibra 1990-1998 Workshop Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Opel / Vauxhall Model: Calibra Model Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Codes Chassis Code: GM '3100' platform ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Sports coupe / GT car Key Selling Points: Aerodynamic design, advanced chassis, range of powerful engines, all-wheel-drive option. Competitive Analysis Primary Competitors: Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Hyundai Scoupe. Key Features Of Manual Ease Of Use: Prepared for professional technicians but accessible to DIY mechanics with adequate data. Accessibility: Instant download, printable sections for use in a workshop environment. Accuracy: Written by manufacturers, containing original workshop manual data, wiring diagrams, and bulletins for maximum accuracy. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair for all aspects of the Opel/Vauxhall Calibra (1990-1998). Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, timing, cylinder heads, crankshaft, pistons, connecting rods, lubrication system, cooling system. Engine Management: Fuel injection systems (MPI, C20LET), ignition systems, emissions control, ECU diagnostics, sensors, actuators. Transmission Manual: F20, F25, F28 gearboxes: disassembly, assembly, repair, clutch operation, drive shafts. Transmission Automatic: Optional automatic transmission (e.g., 4-speed automatic): operation, maintenance, diagnosis, control systems. Drivetrain: Front-wheel drive system, all-wheel drive (4x4) system (if applicable for specific engines), differential, axles. Suspension Steering: Front and rear suspension systems (MacPherson struts, multi-link rear), shock absorbers, springs, bushings, steering rack, power steering system. Brakes: Front and rear brake systems (disc brakes), ABS system, parking brake, hydraulic circuits, component replacement, bleeding procedures. Electrical System: 12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting systems, interior and exterior lighting. Body And Chassis: Body panel repair, frame construction, doors, hood, trunk, bumpers, seals, anti-corrosion measures, lifting points. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, evaporator, blower motor, controls. Interior: Seating, dashboard, trim panels, airbags, seatbelts, interior components removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant checks, brake fluid checks, tire pressure, lubrication. Repair Instructions: Step-by-step repair procedures for all major components and systems. Troubleshooting: Diagnostic flowcharts, common problems and their solutions, fault finding for electrical and mechanical issues. Overhaul Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors. Diagnostics: OBD-I/OBD-II diagnostic codes (if applicable), sensor testing, actuator testing, ECU testing. Technical Depth Depth Of Information: Professional technician level with sufficient detail for advanced DIY enthusiasts. Covers everything from basic checks to complete component overhauls. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: Compatible with All Versions of Windows & Mac โš™๏ธ Engine Specifications Primary Engine Engine Options: 2.0i (C20NE), 2.0i 16V (C20XEL), 2.5i V6 (C25XE/X25XE), 2.0i Turbo 16V (C20LET - rare). Performance 2.0I 8V (C20Ne): Approx. 115 PS (113 bhp; 85 kW) @ 5200 rpm, 170 Nm (125 lb-ft) @ 2800 rpm 2.0I 16V (C20Xel): Approx. 150 PS (148 bhp; 110 kW) @ 6000 rpm, 196 Nm (145 lb-ft) @ 4800 rpm 2.5I V6 (C25Xe/X25Xe): Approx. 170 PS (168 bhp; 125 kW) @ 5800 rpm, 230 Nm (169 lb-ft) @ 4400 rpm 2.0I Turbo 16V (C20Let): Approx. 204 PS (201 bhp; 150 kW) @ 5500 rpm, 280 Nm (207 lb-ft) @ 2400 rpm Fuel System Fuel Injection: Bosch Motronic or similar multi-point fuel injection (MPI). Turbocharged variants utilize advanced fuel and ignition management. Fuel Type Fuel Requirement: Unleaded Petrol (Octane rating varies by engine, typically 95 RON minimum). ๐Ÿ”ง Transmission Standard Standard Transmission: 5-speed manual gearbox (e.g., F20). Optional Optional Transmission: 4-speed automatic transmission (may not be available for all engine variants). Features All Wheel Drive: Optional on some models, typically paired with the 2.5 V6 and 2.0 Turbo engines (e.g., with the F25 or F28 gearbox). ๐Ÿ“ Dimensions Exterior Length: Approx. 4,482 mm (176.5 in) Width: Approx. 1,708 mm (67.2 in) Height: Approx. 1,320 mm (52.0 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight: Varies by engine and drivetrain, typically 1300-1450 kg (2866-3197 lbs). ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: While specific official ratings from modern bodies might be limited, the Calibra featured a reinforced safety cell and crumple zones for its era. Active Features Anti Lock Brakes: Optional ABS available on most models. Passive Features Airbags: Driver's side airbag became standard over time, passenger airbag optional. Seatbelts: Pre-tensioning seatbelts were often standard. ๐Ÿ’ก Technology Features...
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Opel Vauxhall Calibra 1990-1998 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Opel / Vauxhall
Model:
Calibra
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Codes
Chassis Code:
GM '3100' platform
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Sports coupe / GT car
Key Selling Points:
Aerodynamic design, advanced chassis, range of powerful engines, all-wheel-drive option.
Competitive Analysis
Primary Competitors:
Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Hyundai Scoupe.
Key Features Of Manual
Ease Of Use:
Prepared for professional technicians but accessible to DIY mechanics with adequate data.
Accessibility:
Instant download, printable sections for use in a workshop environment.
Accuracy:
Written by manufacturers, containing original workshop manual data, wiring diagrams, and bulletins for maximum accuracy.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair for all aspects of the Opel/Vauxhall Calibra (1990-1998).
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, timing, cylinder heads, crankshaft, pistons, connecting rods, lubrication system, cooling system.
Engine Management:
Fuel injection systems (MPI, C20LET), ignition systems, emissions control, ECU diagnostics, sensors, actuators.
Transmission Manual:
F20, F25, F28 gearboxes: disassembly, assembly, repair, clutch operation, drive shafts.
Transmission Automatic:
Optional automatic transmission (e.g., 4-speed automatic): operation, maintenance, diagnosis, control systems.
Drivetrain:
Front-wheel drive system, all-wheel drive (4x4) system (if applicable for specific engines), differential, axles.
Suspension Steering:
Front and rear suspension systems (MacPherson struts, multi-link rear), shock absorbers, springs, bushings, steering rack, power steering system.
Brakes:
Front and rear brake systems (disc brakes), ABS system, parking brake, hydraulic circuits, component replacement, bleeding procedures.
Electrical System:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting systems, interior and exterior lighting.
Body And Chassis:
Body panel repair, frame construction, doors, hood, trunk, bumpers, seals, anti-corrosion measures, lifting points.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, evaporator, blower motor, controls.
Interior:
Seating, dashboard, trim panels, airbags, seatbelts, interior components removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant checks, brake fluid checks, tire pressure, lubrication.
Repair Instructions:
Step-by-step repair procedures for all major components and systems.
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, fault finding for electrical and mechanical issues.
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors.
Diagnostics:
OBD-I/OBD-II diagnostic codes (if applicable), sensor testing, actuator testing, ECU testing.
Technical Depth
Depth Of Information:
Professional technician level with sufficient detail for advanced DIY enthusiasts. Covers everything from basic checks to complete component overhauls.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
โš™๏ธ Engine Specifications
Primary Engine
Engine Options:
2.0i (C20NE), 2.0i 16V (C20XEL), 2.5i V6 (C25XE/X25XE), 2.0i Turbo 16V (C20LET - rare).
Performance
2.0I 8V (C20Ne):
Approx. 115 PS (113 bhp; 85 kW) @ 5200 rpm, 170 Nm (125 lb-ft) @ 2800 rpm
2.0I 16V (C20Xel):
Approx. 150 PS (148 bhp; 110 kW) @ 6000 rpm, 196 Nm (145 lb-ft) @ 4800 rpm
2.5I V6 (C25Xe/X25Xe):
Approx. 170 PS (168 bhp; 125 kW) @ 5800 rpm, 230 Nm (169 lb-ft) @ 4400 rpm
2.0I Turbo 16V (C20Let):
Approx. 204 PS (201 bhp; 150 kW) @ 5500 rpm, 280 Nm (207 lb-ft) @ 2400 rpm
Fuel System
Fuel Injection:
Bosch Motronic or similar multi-point fuel injection (MPI). Turbocharged variants utilize advanced fuel and ignition management.
Fuel Type
Fuel Requirement:
Unleaded Petrol (Octane rating varies by engine, typically 95 RON minimum).
๐Ÿ”ง Transmission
Standard
Standard Transmission:
5-speed manual gearbox (e.g., F20).
Optional
Optional Transmission:
4-speed automatic transmission (may not be available for all engine variants).
Features
All Wheel Drive:
Optional on some models, typically paired with the 2.5 V6 and 2.0 Turbo engines (e.g., with the F25 or F28 gearbox).
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4,482 mm (176.5 in)
Width:
Approx. 1,708 mm (67.2 in)
Height:
Approx. 1,320 mm (52.0 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight:
Varies by engine and drivetrain, typically 1300-1450 kg (2866-3197 lbs).
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
While specific official ratings from modern bodies might be limited, the Calibra featured a reinforced safety cell and crumple zones for its era.
Active Features
Anti Lock Brakes:
Optional ABS available on most models.
Passive Features
Airbags:
Driver's side airbag became standard over time, passenger airbag optional.
Seatbelts:
Pre-tensioning seatbelts were often standard.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted radios with cassette players or CD players were common. Speaker configurations varied by trim level.
Dashboard Instruments:
Digital or analog instrument clusters, trip computers on higher trims.
Driver Assistance
Cruise Control:
Optional on many models.
Connectivity
Early Features:
Limited connectivity by modern standards; primarily focused on in-car entertainment and basic vehicle controls.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type.
Timing Belt Interval:
Critical for 16V and V6 engines, usually around 60,000-90,000 km (36,000-54,000 miles) or every 4-5 years. Refer to manual for specific engine.
Fluid Specifications
Engine Oil:
API SJ/SL or ACEA A3/B3/B4, viscosity typically 5W-40 or 10W-40. Refer to manual for exact specifications for each engine.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically GM Dex-Cool or equivalent, mixed 50/50 with distilled water.
Transmission Fluid Manual:
Gear oil, GL-4 specification, viscosity typically 75W-90 or 80W-90. Capacity varies by gearbox.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Capacity varies by gearbox model.
Brake Fluid:
DOT 3 or DOT 4 compatible brake fluid.
Known Issues
Common Problems:
Rust (wheel arches, sills), water ingress (headlights, boot seal), suspension component wear, electrical gremlins (especially with age), ABS sensor faults, heater resistor failure, catalytic converter failure.
๐Ÿ“š Vehicle History
Brand Heritage
Opel Design Philosophy:
Opel has a history of producing well-engineered and often stylish vehicles, with the Calibra embodying a focus on aerodynamic design and sporty performance.
Model Evolution
Calibra Development:
Based on the Opel Vectra (Vauxhall Cavalier) platform, but with a distinct, low-drag coupe body designed by GM's European design studio.
Facelifts:
Minor updates and engine revisions occurred throughout its production run, including changes to interior trim and front/rear lighting.
Production
Production Period:
1989โ€“1997 (for European markets, with some sales extending into 1998).
Production Locations
Manufacturing Plant:
Mainly produced at Opel's plant in Rรผsselsheim, Germany. Also assembled in Finland and the UK (as the Vauxhall Calibra).
๐Ÿ† Awards & Recognition
Recognitions
Design Awards:
The Calibra's design was widely praised and won numerous design awards for its aerodynamic efficiency and futuristic styling upon its release.
Performance Awards:
Often featured in 'car of the year' lists and recognized for its performance, particularly in V6 and turbo variants.
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