OPEL CAMPO 1987-2002 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Opel Model: Campo Year Range Covered: 1987-2002 Codes Platform Code: Based on Isuzu Faster TF platform ๐ Introduction Market Position Segment: Compact Pickup Truck / Light Commercial Vehicle Competitive Analysis Key Competitors Era: During its production span, the Opel Campo competed with models like the Mitsubishi L200/Triton, Toyota Hilux, Nissan Hardbody/Navara, Ford Ranger, and Mazda B-Series. Key Features Value Proposition: Offered a robust and versatile platform for work and utility, often with strong off-road capabilities for its class. Known for durability and straightforward mechanicals. Brand Affiliation: The Opel Campo was a rebadged version of the Isuzu Faster TF, reflecting GM's (Opel's parent company) utilization of Isuzu platforms in various markets. ๐ Manual Details Coverage Areas Documentation Type: Workshop Service Repair Manual Page Count Estimated Page Count: Extensive; likely several hundred pages given the breadth of topics Manual Type Type: Comprehensive Service and Repair Manual Language Language: Likely English (based on typical product descriptions for this market) Format Format: Digital Download (ISO file, intended for burning to DVD or mounting to virtual drive) ๐ Manual Coverage Systems Covered Engine Systems: Engine Lubrication, Cooling System, Engine Removal and Installation, Crankcase/Piston/Cylinder, Cylinder Head/Valves, Engine Fuel System, Engine Combustion System, Fuel Injection System, Ignition System, Crankshaft/Transmission/Balancer Drivetrain Systems: Gearbox & Clutch, Transmission System, Rear Wheel System Chassis Systems: Wheels & Tyres, Braking System, Suspension, Front Wheel and Steering System, Chassis, Frame/Body Panels/Exhaust System Electrical Systems: Electrical System, Electric Starter, Battery/Charging System, Alternator/Starter Clutch, Lights/Meters/Switches, Wiring Diagrams Procedures Included Maintenance And Checks: Periodic checks & Adjustments, Maintenance Schedules, General Information Repair And Overhaul: Complete disassembly instructions, engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnostics and repair Troubleshooting: Dedicated Troubleshooting section for diagnosing common problems Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete disassembly and rebuild. Suitable for both DIY enthusiasts and professional mechanics. ๐ Manual Specifications File Format Delivery Format: ISO image file Print Quality Print Quality Description: High-quality instructions, described as 'top quality' and 'easy to read text sections'. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Installation Requirements Operating System: Windows 2000 Pro SP3/SP4 (32-bit), Windows XP Pro SP2 (32-bit) Processor: Pentium 166 MHz (Win 2000), Pentium II 300 MHz (Win XP) Ram: 48 MB RAM (Win 2000), 64 MB RAM (Win XP) Hard Disk Space: 3 GB Free Hard Disk Space Compatibility Warning: Not compatible with 64-bit operating systems Installation Instructions Extraction: Extract compressed archive to an ISO file. Burning Or Mounting: Burn ISO to blank DVD in IMAGE MODE or mount ISO to a virtual drive. Execution: Run AUTORUN.EXE from the disc/virtual drive. Installation Mode: Choose STANDALONE mode over SERVER. User Credentials: User Name: TIS, Password: (BLANK/NONE) โ๏ธ Engine Specifications Primary Engine Engine Family: Likely based on Isuzu 4J series diesel engines, and potentially gasoline variants depending on the market and specific year. Common Diesel Displacement: 2.2L (e.g., 4JA1) and 2.5L (e.g., 4JA1-T, 4JB1) diesel engines are highly probable. Common Gasoline Displacement: 2.3L (e.g., 4ZD1) gasoline engines were also available in some markets. Performance Typical Horsepower Diesel: Ranges from approximately 70 hp for naturally aspirated diesels to over 90 hp for turbocharged variants. Typical Torque Diesel: Torque figures typically range from 130 Nm to over 180 Nm, emphasizing pulling power. Fuel System Diesel Injection Type: Likely direct injection (DI) or indirect injection (IDI) with mechanical injection pumps, and later models may have featured common rail systems or electronic fuel injection (EFI) on gasoline engines. Gasoline Induction: Carbureted or multi-point fuel injection (MPI) depending on the specific model year and market. ๐ง Transmission Standard Transmission Type Standard: Typically a 5-speed manual transmission. Optional Transmission Type Optional: A 4-speed automatic transmission was likely available as an option on certain models or trims. Features Drive Layout: Available in both Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) configurations. ๐ Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), and Double Cab variants, with various bed lengths. Weights Curb Weight Range: Varies significantly by configuration, but typically ranges from approximately 1,400 kg to 1,800 kg. Gross Vehicle Weight Rating Gvw: Typically around 2,500 kg to 3,000 kg, depending on the model and configuration. ๐ก๏ธ Safety Features Ratings Safety Standards Era: Safety standards and ratings were less stringent during the earlier part of this model's production run compared to modern vehicles. Expect basic safety features. Active Features Braking System Type: Front disc brakes and rear drum brakes are standard across most variants. Anti-lock Braking System (ABS) may have been an optional feature on later models or higher trims. Passive Features Airbags: Driver airbag may have been standard or optional depending on the market and year. Passenger airbags were less common in this segment during the early to mid-production years. Seatbelts: Standard front seatbelts; rear seatbelt configurations varied...
During its production span, the Opel Campo competed with models like the Mitsubishi L200/Triton, Toyota Hilux, Nissan Hardbody/Navara, Ford Ranger, and Mazda B-Series.
Key Features
Value Proposition:
Offered a robust and versatile platform for work and utility, often with strong off-road capabilities for its class. Known for durability and straightforward mechanicals.
Brand Affiliation:
The Opel Campo was a rebadged version of the Isuzu Faster TF, reflecting GM's (Opel's parent company) utilization of Isuzu platforms in various markets.
๐ Manual Details
Coverage Areas
Documentation Type:
Workshop Service Repair Manual
Page Count
Estimated Page Count:
Extensive; likely several hundred pages given the breadth of topics
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
Likely English (based on typical product descriptions for this market)
Format
Format:
Digital Download (ISO file, intended for burning to DVD or mounting to virtual drive)
Periodic checks & Adjustments, Maintenance Schedules, General Information
Repair And Overhaul:
Complete disassembly instructions, engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnostics and repair
Troubleshooting:
Dedicated Troubleshooting section for diagnosing common problems
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete disassembly and rebuild. Suitable for both DIY enthusiasts and professional mechanics.
๐ Manual Specifications
File Format
Delivery Format:
ISO image file
Print Quality
Print Quality Description:
High-quality instructions, described as 'top quality' and 'easy to read text sections'.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Installation Requirements
Operating System:
Windows 2000 Pro SP3/SP4 (32-bit), Windows XP Pro SP2 (32-bit)
Burn ISO to blank DVD in IMAGE MODE or mount ISO to a virtual drive.
Execution:
Run AUTORUN.EXE from the disc/virtual drive.
Installation Mode:
Choose STANDALONE mode over SERVER.
User Credentials:
User Name: TIS, Password: (BLANK/NONE)
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
Likely based on Isuzu 4J series diesel engines, and potentially gasoline variants depending on the market and specific year.
Common Diesel Displacement:
2.2L (e.g., 4JA1) and 2.5L (e.g., 4JA1-T, 4JB1) diesel engines are highly probable.
Common Gasoline Displacement:
2.3L (e.g., 4ZD1) gasoline engines were also available in some markets.
Performance
Typical Horsepower Diesel:
Ranges from approximately 70 hp for naturally aspirated diesels to over 90 hp for turbocharged variants.
Typical Torque Diesel:
Torque figures typically range from 130 Nm to over 180 Nm, emphasizing pulling power.
Fuel System
Diesel Injection Type:
Likely direct injection (DI) or indirect injection (IDI) with mechanical injection pumps, and later models may have featured common rail systems or electronic fuel injection (EFI) on gasoline engines.
Gasoline Induction:
Carbureted or multi-point fuel injection (MPI) depending on the specific model year and market.
๐ง Transmission
Standard
Transmission Type Standard:
Typically a 5-speed manual transmission.
Optional
Transmission Type Optional:
A 4-speed automatic transmission was likely available as an option on certain models or trims.
Features
Drive Layout:
Available in both Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) configurations.
๐ Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), and Double Cab variants, with various bed lengths.
Weights
Curb Weight Range:
Varies significantly by configuration, but typically ranges from approximately 1,400 kg to 1,800 kg.
Gross Vehicle Weight Rating Gvw:
Typically around 2,500 kg to 3,000 kg, depending on the model and configuration.
๐ก๏ธ Safety Features
Ratings
Safety Standards Era:
Safety standards and ratings were less stringent during the earlier part of this model's production run compared to modern vehicles. Expect basic safety features.
Active Features
Braking System Type:
Front disc brakes and rear drum brakes are standard across most variants. Anti-lock Braking System (ABS) may have been an optional feature on later models or higher trims.
Passive Features
Airbags:
Driver airbag may have been standard or optional depending on the market and year. Passenger airbags were less common in this segment during the early to mid-production years.
Seatbelts:
Standard front seatbelts; rear seatbelt configurations varied by cab type.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a cassette player. CD players became more common in later years. Speaker count and quality were utilitarian.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, not standard across all models or years.
Connectivity
Connectivity Features:
Minimal to non-existent by modern standards. Primarily focused on vehicle operation and basic comfort features.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Consult the manual for specific recommendations based on engine oil specification.
Air Filter Replacement:
Recommended every 15,000-30,000 km, or more frequently in dusty conditions.
Fuel Filter Replacement:
Diesel fuel filter replacement is crucial, typically recommended every 20,000-40,000 km. Gasoline fuel filter intervals vary.
Fluid Specifications
Engine Oil Type:
Varies by engine. Diesel engines often use API CF/CF-2 or higher rated oils, such as 15W-40 or 10W-30. Gasoline engines may use API SG/SH or higher, e.g., 10W-40 or 5W-30. Refer to the manual for precise OEM specifications.
Coolant Type:
Ethylene glycol based coolant with appropriate corrosion inhibitors for mixed-metal engines. Typically a 50/50 mix with distilled water. Check for specific color coding if indicated in the manual.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Capacity varies by gearbox model.
Transmission Fluid Automatic:
Dexron II or Dexron III compatible ATF fluid. Capacity varies by gearbox model.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Engine Reliability:
Generally robust, but injection pump seals, glow plug issues, and turbocharger wear (on turbocharged models) can occur with age and mileage.
Chassis Corrosion:
As with many vehicles of this era, rust and corrosion, particularly on the frame, body panels, and exhaust system, can be a significant issue depending on the climate and maintenance history.
Suspension Wear:
Ball joints, tie rod ends, and shock absorbers are common wear items, especially if subjected to heavy use or off-road conditions.
Electrical System Aging:
Wiring harness degradation, switch failures, and alternator/starter issues can arise due to the age of the vehicle.
๐ Vehicle History
Brand Heritage
Opel History Context:
Opel, a German automotive manufacturer owned by General Motors (GM) for the majority of this period, utilized GM's global platforms. The Campo represents GM's strategy of offering rebadged vehicles from its various brands, leveraging Isuzu's expertise in light commercial vehicles.
Model Evolution
Campo Lineage:
The Opel Campo succeeded the Opel Midi and was based on the second generation Isuzu Faster TF, which was produced from 1987 to 2002. This model was sold globally under various Opel and Holden (Australia) badging.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Isuzu and then rebadged and distributed by Opel and its affiliates worldwide. Assembly may have also occurred in other GM assembly plants depending on the market.
๐ Awards & Recognition
Recognitions
Market Reputation:
The Isuzu Faster TF platform, upon which the Opel Campo is based, has a reputation for reliability and durability in the light commercial vehicle segment, particularly with its diesel powertrains.