Peugeot 206 1998-2010 Reparation Manuelle Francais

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🏷️ Basic Information Identification Make: Peugeot Model: 206 Model Variants: XS, CC, SW Production Years: 1998-2010 Codes Language: French 👋 Introduction Market Position Segment: Supermini / subcompact car segment. Competitive Analysis Key Rivals: Ford Fiesta, Volkswagen Polo, Renault Clio, Opel/Vauxhall Corsa, Fiat Punto. Key Features Vehicle Attributes: Known for its distinctive styling, comfortable ride, and agile handling, particularly popular in European markets. Offered in various body styles including hatchback, coupe convertible (CC), and estate (SW). Manual Value Proposition Benefit To Owner: Empowers owners to perform their own maintenance and repairs, saving significant costs associated with dealership or independent garage labor. Provides detailed, step-by-step guidance for all common and many advanced repair tasks. 📋 Manual Details Coverage Areas Engines Covered: 1.1L (TU1JP), 1.4L (TU3JP/KFX), 1.4L BVA, 1.6L (TU5JP/NFZ), 1.6L 16V (TU5JP4/NFS), 1.6L 16V XS, 1.6L 16V BVA, 2.0L S16 (RFN/EW10J4), 1.4L HDI (DV4TD/8HX), 1.9L D (DW8/WJZ), 2.0L HDI (DW10TD/RHY) Page Count Total Pages: 833 Manual Type Type: Comprehensive Service, Maintenance, and Repair Manual Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication, automatic and manual transmissions, clutch systems. Chassis: Suspension (front and rear), steering system (hydraulic power steering), braking system (ABS, EBD, disc and drum brake servicing), wheels, and tires. Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior lights), dashboard instrumentation, fuses, relays, wiring diagrams, engine control unit (ECU) diagnostics, comfort systems (wipers, washers, central locking, power windows). Bodywork: Body panel repair, door mechanisms, glass replacement, interior trim, convertible roof operation (CC models), tailgate, bumpers. Procedures Included Maintenance Tasks: Routine oil and filter changes, air filter replacement, spark plug replacement, coolant checks and changes, brake fluid flush, power steering fluid replacement, timing belt/chain inspection and replacement, belt tensioner checks. Repair Procedures: Step-by-step instructions for engine component overhaul (e.g., cylinder head gasket, piston rings), transmission rebuild, clutch replacement, brake caliper repair, suspension component replacement, starter/alternator repair, fuel injector servicing, radiator replacement. Troubleshooting: Diagnostic charts for common symptoms (e.g., engine misfires, starting issues, braking problems, electrical faults), fault code interpretation (where applicable). Technical Adjustments: Valve clearance adjustment (where applicable), idle speed adjustments, ignition timing (if not fully managed by ECU), gearshift linkage adjustment. Technical Depth Level Of Detail: Extensive, covering basic owner maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and exploded views for component identification and assembly. 📊 Manual Specifications File Format Quality: High-resolution PDF, designed for clear viewing and printing. Searchable text functionality is likely present within the PDF. Print Quality Recommendation: Printable on standard office printers. For optimal clarity of diagrams and schematics, a color printer is recommended. Binding Type Format For Use: Digital (PDF). Users can print and bind specific sections or the entire manual as needed. Paper Type Digital Storage: N/A (Digital format) ⚙️ Engine Specifications Primary Engine 1.1L Tu1Jp: Displacement: 1124 cc; Configuration: Inline 4-cylinder SOHC; Bore x Stroke: 72.0 mm x 69.0 mm; Compression Ratio: 9.3:1; Max Power: ~60 PS (59 hp / 44 kW) @ 5500 rpm; Max Torque: ~94 Nm (69 lb-ft) @ 3200 rpm. 1.4L Tu3Jp/Kfx: Displacement: 1360 cc; Configuration: Inline 4-cylinder SOHC; Bore x Stroke: 75.0 mm x 77.0 mm; Compression Ratio: 9.7:1; Max Power: ~75 PS (74 hp / 55 kW) @ 5300 rpm; Max Torque: ~111 Nm (82 lb-ft) @ 3400 rpm. 1.6L 16V Tu5Jp4/Nfs: Displacement: 1587 cc; Configuration: Inline 4-cylinder DOHC; Bore x Stroke: 78.5 mm x 82.0 mm; Compression Ratio: 10.5:1; Max Power: ~110 PS (108 hp / 80 kW) @ 6000 rpm; Max Torque: ~147 Nm (108 lb-ft) @ 4000 rpm. 2.0L S16 Rfn/Ew10J4: Displacement: 1997 cc; Configuration: Inline 4-cylinder DOHC; Bore x Stroke: 85.0 mm x 88.0 mm; Compression Ratio: 10.8:1; Max Power: ~137 PS (135 hp / 101 kW) @ 6000 rpm; Max Torque: ~192 Nm (142 lb-ft) @ 4000 rpm. 1.4L Hdi Dv4Td/8Hx: Displacement: 1398 cc; Configuration: Inline 4-cylinder DOHC (Common Rail Diesel); Bore x Stroke: 73.7 mm x 82.0 mm; Compression Ratio: 17.9:1; Max Power: ~68 PS (67 hp / 50 kW) @ 4000 rpm; Max Torque: ~150 Nm (111 lb-ft) @ 1750 rpm. 1.9L D Dw8/Wjz: Displacement: 1868 cc; Configuration: Inline 4-cylinder SOHC (Indirect Injection Diesel); Bore x Stroke: 83.0 mm x 88.0 mm; Compression Ratio: 20.0:1; Max Power: ~68 PS (67 hp / 50 kW) @ 4600 rpm; Max Torque: ~125 Nm (92 lb-ft) @ 2000 rpm. 2.0L Hdi Dw10Td/Rhy: Displacement: 1997 cc; Configuration: Inline 4-cylinder DOHC (Common Rail Diesel); Bore x Stroke: 85.0 mm x 88.0 mm; Compression Ratio: 18.0:1; Max Power: ~90 PS (89 hp / 66 kW) @ 4000 rpm; Max Torque: ~205 Nm (151 lb-ft) @ 1900 rpm. Fuel System Gasoline Injection: Multi-point fuel injection (MPI) for most gasoline engines. Electronic throttle control may be present on later models. Diesel Injection: Common Rail Direct Injection (CRDI)...

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Tags: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 206 Car Cars Peugeot

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Model Variants:

XS, CC, SW

Production Years:

1998-2010

Codes

Language:

French

👋 Introduction

Market Position

Segment:

Supermini / subcompact car segment.

Competitive Analysis

Key Rivals:

Ford Fiesta, Volkswagen Polo, Renault Clio, Opel/Vauxhall Corsa, Fiat Punto.

Key Features

Vehicle Attributes:

Known for its distinctive styling, comfortable ride, and agile handling, particularly popular in European markets. Offered in various body styles including hatchback, coupe convertible (CC), and estate (SW).

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform their own maintenance and repairs, saving significant costs associated with dealership or independent garage labor. Provides detailed, step-by-step guidance for all common and many advanced repair tasks.

📋 Manual Details

Coverage Areas

Engines Covered:

1.1L (TU1JP), 1.4L (TU3JP/KFX), 1.4L BVA, 1.6L (TU5JP/NFZ), 1.6L 16V (TU5JP4/NFS), 1.6L 16V XS, 1.6L 16V BVA, 2.0L S16 (RFN/EW10J4), 1.4L HDI (DV4TD/8HX), 1.9L D (DW8/WJZ), 2.0L HDI (DW10TD/RHY)

Page Count

Total Pages:

Manual Type

Type:

Comprehensive Service, Maintenance, and Repair Manual

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication, automatic and manual transmissions, clutch systems.

Chassis:

Suspension (front and rear), steering system (hydraulic power steering), braking system (ABS, EBD, disc and drum brake servicing), wheels, and tires.

Electrical System:

12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior lights), dashboard instrumentation, fuses, relays, wiring diagrams, engine control unit (ECU) diagnostics, comfort systems (wipers, washers, central locking, power windows).

Bodywork:

Body panel repair, door mechanisms, glass replacement, interior trim, convertible roof operation (CC models), tailgate, bumpers.

Procedures Included

Maintenance Tasks:

Routine oil and filter changes, air filter replacement, spark plug replacement, coolant checks and changes, brake fluid flush, power steering fluid replacement, timing belt/chain inspection and replacement, belt tensioner checks.

Repair Procedures:

Step-by-step instructions for engine component overhaul (e.g., cylinder head gasket, piston rings), transmission rebuild, clutch replacement, brake caliper repair, suspension component replacement, starter/alternator repair, fuel injector servicing, radiator replacement.

Troubleshooting:

Diagnostic charts for common symptoms (e.g., engine misfires, starting issues, braking problems, electrical faults), fault code interpretation (where applicable).

Technical Adjustments:

Valve clearance adjustment (where applicable), idle speed adjustments, ignition timing (if not fully managed by ECU), gearshift linkage adjustment.

Technical Depth

Level Of Detail:

Extensive, covering basic owner maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and exploded views for component identification and assembly.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, designed for clear viewing and printing. Searchable text functionality is likely present within the PDF.

Print Quality

Recommendation:

Printable on standard office printers. For optimal clarity of diagrams and schematics, a color printer is recommended.

Binding Type

Format For Use:

Digital (PDF). Users can print and bind specific sections or the entire manual as needed.

Paper Type

Digital Storage:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

1.1L Tu1Jp:

Displacement: 1124 cc; Configuration: Inline 4-cylinder SOHC; Bore x Stroke: 72.0 mm x 69.0 mm; Compression Ratio: 9.3:1; Max Power: ~60 PS (59 hp / 44 kW) @ 5500 rpm; Max Torque: ~94 Nm (69 lb-ft) @ 3200 rpm.

1.4L Tu3Jp/Kfx:

Displacement: 1360 cc; Configuration: Inline 4-cylinder SOHC; Bore x Stroke: 75.0 mm x 77.0 mm; Compression Ratio: 9.7:1; Max Power: ~75 PS (74 hp / 55 kW) @ 5300 rpm; Max Torque: ~111 Nm (82 lb-ft) @ 3400 rpm.

1.6L 16V Tu5Jp4/Nfs:

Displacement: 1587 cc; Configuration: Inline 4-cylinder DOHC; Bore x Stroke: 78.5 mm x 82.0 mm; Compression Ratio: 10.5:1; Max Power: ~110 PS (108 hp / 80 kW) @ 6000 rpm; Max Torque: ~147 Nm (108 lb-ft) @ 4000 rpm.

2.0L S16 Rfn/Ew10J4:

Displacement: 1997 cc; Configuration: Inline 4-cylinder DOHC; Bore x Stroke: 85.0 mm x 88.0 mm; Compression Ratio: 10.8:1; Max Power: ~137 PS (135 hp / 101 kW) @ 6000 rpm; Max Torque: ~192 Nm (142 lb-ft) @ 4000 rpm.

1.4L Hdi Dv4Td/8Hx:

Displacement: 1398 cc; Configuration: Inline 4-cylinder DOHC (Common Rail Diesel); Bore x Stroke: 73.7 mm x 82.0 mm; Compression Ratio: 17.9:1; Max Power: ~68 PS (67 hp / 50 kW) @ 4000 rpm; Max Torque: ~150 Nm (111 lb-ft) @ 1750 rpm.

1.9L D Dw8/Wjz:

Displacement: 1868 cc; Configuration: Inline 4-cylinder SOHC (Indirect Injection Diesel); Bore x Stroke: 83.0 mm x 88.0 mm; Compression Ratio: 20.0:1; Max Power: ~68 PS (67 hp / 50 kW) @ 4600 rpm; Max Torque: ~125 Nm (92 lb-ft) @ 2000 rpm.

2.0L Hdi Dw10Td/Rhy:

Displacement: 1997 cc; Configuration: Inline 4-cylinder DOHC (Common Rail Diesel); Bore x Stroke: 85.0 mm x 88.0 mm; Compression Ratio: 18.0:1; Max Power: ~90 PS (89 hp / 66 kW) @ 4000 rpm; Max Torque: ~205 Nm (151 lb-ft) @ 1900 rpm.

Fuel System

Gasoline Injection:

Multi-point fuel injection (MPI) for most gasoline engines. Electronic throttle control may be present on later models.

Diesel Injection:

Common Rail Direct Injection (CRDI) for HDI engines, Indirect Injection (IDI) for DW8 diesel.

Performance

Tuning Potential:

Manual provides baseline specifications for tuning and performance enhancement advice for various engine variants.

🔧 Transmission

Standard

Manual Gearboxes:

5-speed manual transmissions (e.g., MA5, BE4) are standard across most engine variants. Specific gear ratios vary by engine and model.

Optional

Automatic Gearboxes:

4-speed automatic transmission (BVA - Boîte de Vitesses Automatique) available with certain engine options, such as the 1.4L and 1.6L engines.

Features

Clutch System:

Hydraulically operated single-plate dry clutch. Manual includes replacement and adjustment procedures.

📐 Dimensions

Exterior

Length:

Approximately 3920-4030 mm (depending on body style - hatchback, SW, CC).

Width:

Approximately 1670-1695 mm.

Height:

Approximately 1420-1460 mm (hatchback), 1460 mm (SW), 1370 mm (CC).

Weights

Curb Weight:

Ranges from approximately 970 kg to 1350 kg depending on engine and body style.

Towing Capacity:

Refer to vehicle-specific documentation; typically around 500-1000 kg braked trailer.

🛡️ Safety Features

Ratings

Euroncap Score:

Achieved a 4-star Euro NCAP rating for adult occupant protection (tested in 2000).

Active Features

Braking Systems:

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) on many models. Front ventilated discs, rear solid discs or drums.

Traction Control:

Optional traction control system (ASR) available on some higher-spec models.

Passive Features

Airbags:

Front airbags for driver and passenger standard. Optional side airbags available on some trims.

Seatbelts:

Three-point seatbelts with pretensioners and force limiters for front occupants. ISOFIX child seat anchor points.

💡 Technology Features

Infotainment

Audio Systems:

Factory fitted radio cassette or CD players, often with steering wheel mounted audio controls on higher trims. Speakers varied by trim level.

Driver Assistance

ABS Ebd:

ABS and EBD were significant driver assistance features widely available.

Parking Sensors:

Rear parking sensors became available on later models or as an optional extra.

Connectivity

Bluetooth:

Factory Bluetooth connectivity was not common during the early production run but might be found on later models or as an aftermarket addition.

🔧 Maintenance

Service Intervals

Oil Change Petrol:

Typically every 15,000 km or 12 months, whichever comes first, for gasoline engines using synthetic oil. Diesel intervals may differ.

Timing Belt Replacement:

For most engines (e.g., TU series), the timing belt is recommended for replacement every 90,000 to 120,000 km or every 5-6 years, whichever comes first. The EW10J4 (2.0 S16) engine also has a similar interval.

Fluid Specifications

Engine Oil:

API SL/SM or ACEA A3/B4, SAE 5W-40 or 10W-40 (check manual for specific engine recommendations). Diesel engines may require different specifications.

Coolant:

Peugeot Coolant Antifreeze (or equivalent) mixed with distilled water in a 50/50 ratio. Typically blue or green colored antifreeze.

Brake Fluid:

DOT 4 brake fluid.

Power Steering Fluid:

Typically uses a specific type of hydraulic fluid, often a Dexron II/III compatible ATF fluid or specific PSA fluid (check manual).

Transmission Oil Manual:

API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil (specific fill levels and types are detailed in the manual).

Transmission Oil Automatic:

ATF (Automatic Transmission Fluid) compatible with the specific 4-speed gearbox used (e.g., Dexron III).

Known Issues

Common Wear Items:

Suspension components (e.g., drop links, ball joints), rear axle beam bushes (can cause alignment issues), exhaust system corrosion, headlight leveling sensors, heater matrix leaks (especially on facelift models), coil packs (on 16V engines).

Diesel Specific:

HDI engines can sometimes suffer from injector issues, EGR valve problems, and turbocharger wear if maintenance is neglected. Diesel particulate filters (DPF) are not common on these early models.

📚 Vehicle History

Brand Heritage

Peugeot Legacy:

Peugeot, a French automobile manufacturer with a history dating back to 1810, is known for its diverse range of vehicles, from small city cars to performance vehicles and commercial vans. The 206 succeeded the highly popular 205.

Model Evolution

206 Development:

The Peugeot 206 was launched in 1998 as a replacement for the Peugeot 205. It was designed to be a stylish, affordable, and practical small car, quickly becoming a bestseller in Europe. Later updates included facelifted versions and the introduction of the 206+ model.

Production

Manufacturing Locations:

Primarily manufactured in France (Aulnay-sous-Bois, Mulhouse) and also produced in other locations such as Iran (by Iran Khodro) and Argentina.

🏆 Awards & Recognition

Recognitions

Sales Performance:

The Peugeot 206 was a consistently high-selling car in Europe for many years, demonstrating strong market acceptance.

Ratings

Reliability Perception:

Reliability perceptions varied; while generally well-received for its driving dynamics, some models/engines had specific known issues addressed in this manual.