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PEUGEOT 307 Petrol & Diesel Workshop Repair Manual All 2001-2004 ModelS COVERED

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๐Ÿท๏ธ Basic Information Identification Make: Peugeot Model: 307 Generation Generation Identifier: First Generation (T5) Codes Chassis Codes: T5 ๐Ÿ‘‹ Introduction Market Position Segment: Compact Family Car (C-Segment) Body Styles Offered: Hatchback (3-door and 5-door), Estate/Wagon (SW), MPV (307 break) Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mรฉgane, Fiat Bravo Key Features Design Philosophy: Modern and stylish European design with a focus on comfort and practicality. Interior Space: Generous cabin space and a large boot capacity, particularly in the SW variant. Ride Comfort: Renowned for its compliant and comfortable ride quality, absorbing road imperfections well. ๐Ÿ“‹ Manual Details Coverage Areas Covered Years: 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Estimated 1500+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belt/chain, valve train Engine Management: Fuel injection systems (Petrol/Diesel), ignition systems, emission control systems, engine control unit (ECU) diagnostics and programming Transmission Manual: Clutch, gearbox assembly, gear shift mechanisms, final drive Transmission Automatic: Automatic transmission assembly, torque converter, hydraulic control, electronic control unit (ECU) integration Brakes: Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications and bleeding procedures Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications Steering: Power steering system (hydraulic/electric), steering rack, steering column, alignment Electrical System: Battery, alternator, starter motor, lighting systems, wiring diagrams, fuses and relays, body control modules (BCM) Comfort And Convenience: Air conditioning (HVAC), power windows, central locking, interior trim, seats, infotainment system Bodywork And Chassis: Body shell, doors, panels, bumpers, underbody protection, structural components Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter replacement, brake pad inspection Major Repairs: Engine rebuilds, gearbox overhauls, suspension component replacement, brake system overhauls, exhaust system repairs Diagnostics And Troubleshooting: Systematic fault finding, common problem identification, diagnostic trouble codes (DTCs) interpretation Component Removal And Installation: Detailed step-by-step instructions for removing and installing all major and minor components Adjustments: Wheel alignment, handbrake adjustment, clutch adjustment (where applicable) Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and detailed electrical diagnostics) Detail Level: Detailed step-by-step instructions, torque specifications, clearance measurements, exploded views, wiring diagrams ๐Ÿ“Š Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, and later; macOS) Print Quality Quality: High-quality PDF ensuring clear text and legible diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Petrol Engine Code Examples: TU5JP4 (1.6L), EW10J4 (2.0L DOHC), EW10D4 (2.0L HPi) Primary Engine Diesel Engine Code Examples: DW8 (1.9L Diesel), DW10TD (2.0L HDi), DW10ATED (2.0L HDi) Performance 1.6L Petrol Displacement: 1587 cc Horsepower: 110 PS (109 bhp; 81 kW) Torque: 147 Nm (108 lb-ft) Performance 2.0L Hdi Displacement: 1997 cc Horsepower: 90 PS (89 bhp; 66 kW) / 110 PS (109 bhp; 81 kW) depending on variant Torque: 205 Nm (151 lb-ft) / 250 Nm (184 lb-ft) depending on variant Fuel System Petrol System: Multi-point fuel injection (MPI) Fuel System Diesel System: Direct Injection (DI) with Common Rail (HDi variants) ๐Ÿ”ง Transmission Standard Petrol 1.6L Type: 5-speed Manual Optional Petrol 2.0L Type: 4-speed Automatic (AL4) Standard Diesel Type: 5-speed Manual Features Gear Ratios: Detailed gear ratios for each engine/transmission combination are provided within the manual. ๐Ÿ“ Dimensions Exterior Hatchback Length: Approx. 4256 mm Width: Approx. 1747 mm Height: Approx. 1510 mm Exterior Estate Sw Length: Approx. 4496 mm Interior Interior Space Cabin Design: Spacious and well-appointed interior with quality materials for its class. Cargo Boot Capacity Hatchback: Approx. 341 litres (expandable to 1323 litres with rear seats folded) Boot Capacity Estate Sw: Approx. 527 litres (expandable to 1546 litres with rear seats folded) Weights Kerb Weight Range: Approx. 1200 - 1450 kg (depending on engine and specification) ๐Ÿ›ก๏ธ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models tested) Active Features ABS: Standard on most models, with EBD (Electronic Brakeforce Distribution) and EBA (Emergency Brake Assist) Esp: Optional on some models, standard on higher trims. Passive Features Airbags: Driver, front passenger, side airbags, and curtain airbags (depending on specification) Seatbelts: Pre-tensioned seatbelts with force limiters, ISOFIX child seat anchorage points ๐Ÿ’ก Technology Features Infotainment Audio System: Factory fitted CD player with radio, steering wheel controls, optional JBL sound system Driver Assistance Cruise Control: Available on many models Parking Sensors: Optional rear parking sensors Connectivity Bluetooth: Optional integrated Bluetooth hands-free system on later models. ๐Ÿ”ง Maintenance Service Intervals Petrol Oil Change Interval: 12,500 miles or 1 year, whichever comes first (using specified oil) Timing Belt Interval: Every 75,000 miles or 5 years (highly critical...
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PEUGEOT 307 Petrol & Diesel Workshop Repair Manual All 2001-2004 ModelS COVERED
๐Ÿท๏ธ Basic Information
Identification
Make:
Peugeot
Model:
307
Generation
Generation Identifier:
First Generation (T5)
Codes
Chassis Codes:
T5
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Family Car (C-Segment)
Body Styles Offered:
Hatchback (3-door and 5-door), Estate/Wagon (SW), MPV (307 break)
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mรฉgane, Fiat Bravo
Key Features
Design Philosophy:
Modern and stylish European design with a focus on comfort and practicality.
Interior Space:
Generous cabin space and a large boot capacity, particularly in the SW variant.
Ride Comfort:
Renowned for its compliant and comfortable ride quality, absorbing road imperfections well.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Estimated 1500+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belt/chain, valve train
Engine Management:
Fuel injection systems (Petrol/Diesel), ignition systems, emission control systems, engine control unit (ECU) diagnostics and programming
Transmission Manual:
Clutch, gearbox assembly, gear shift mechanisms, final drive
Transmission Automatic:
Automatic transmission assembly, torque converter, hydraulic control, electronic control unit (ECU) integration
Brakes:
Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications and bleeding procedures
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications
Steering:
Power steering system (hydraulic/electric), steering rack, steering column, alignment
Electrical System:
Battery, alternator, starter motor, lighting systems, wiring diagrams, fuses and relays, body control modules (BCM)
Comfort And Convenience:
Air conditioning (HVAC), power windows, central locking, interior trim, seats, infotainment system
Bodywork And Chassis:
Body shell, doors, panels, bumpers, underbody protection, structural components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter replacement, brake pad inspection
Major Repairs:
Engine rebuilds, gearbox overhauls, suspension component replacement, brake system overhauls, exhaust system repairs
Diagnostics And Troubleshooting:
Systematic fault finding, common problem identification, diagnostic trouble codes (DTCs) interpretation
Component Removal And Installation:
Detailed step-by-step instructions for removing and installing all major and minor components
Adjustments:
Wheel alignment, handbrake adjustment, clutch adjustment (where applicable)
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and detailed electrical diagnostics)
Detail Level:
Detailed step-by-step instructions, torque specifications, clearance measurements, exploded views, wiring diagrams
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, and later; macOS)
Print Quality
Quality:
High-quality PDF ensuring clear text and legible diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine Petrol
Engine Code Examples:
TU5JP4 (1.6L), EW10J4 (2.0L DOHC), EW10D4 (2.0L HPi)
Primary Engine Diesel
Engine Code Examples:
DW8 (1.9L Diesel), DW10TD (2.0L HDi), DW10ATED (2.0L HDi)
Performance 1.6L Petrol
Displacement:
1587 cc
Horsepower:
110 PS (109 bhp; 81 kW)
Torque:
147 Nm (108 lb-ft)
Performance 2.0L Hdi
Displacement:
1997 cc
Horsepower:
90 PS (89 bhp; 66 kW) / 110 PS (109 bhp; 81 kW) depending on variant
Torque:
205 Nm (151 lb-ft) / 250 Nm (184 lb-ft) depending on variant
Fuel System Petrol
System:
Multi-point fuel injection (MPI)
Fuel System Diesel
System:
Direct Injection (DI) with Common Rail (HDi variants)
๐Ÿ”ง Transmission
Standard Petrol 1.6L
Type:
5-speed Manual
Optional Petrol 2.0L
Type:
4-speed Automatic (AL4)
Standard Diesel
Type:
5-speed Manual
Features
Gear Ratios:
Detailed gear ratios for each engine/transmission combination are provided within the manual.
๐Ÿ“ Dimensions
Exterior Hatchback
Length:
Approx. 4256 mm
Width:
Approx. 1747 mm
Height:
Approx. 1510 mm
Exterior Estate Sw
Length:
Approx. 4496 mm
Interior Interior Space
Cabin Design:
Spacious and well-appointed interior with quality materials for its class.
Cargo
Boot Capacity Hatchback:
Approx. 341 litres (expandable to 1323 litres with rear seats folded)
Boot Capacity Estate Sw:
Approx. 527 litres (expandable to 1546 litres with rear seats folded)
Weights
Kerb Weight Range:
Approx. 1200 - 1450 kg (depending on engine and specification)
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested)
Active Features
ABS:
Standard on most models, with EBD (Electronic Brakeforce Distribution) and EBA (Emergency Brake Assist)
Esp:
Optional on some models, standard on higher trims.
Passive Features
Airbags:
Driver, front passenger, side airbags, and curtain airbags (depending on specification)
Seatbelts:
Pre-tensioned seatbelts with force limiters, ISOFIX child seat anchorage points
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted CD player with radio, steering wheel controls, optional JBL sound system
Driver Assistance
Cruise Control:
Available on many models
Parking Sensors:
Optional rear parking sensors
Connectivity
Bluetooth:
Optional integrated Bluetooth hands-free system on later models.
๐Ÿ”ง Maintenance
Service Intervals Petrol
Oil Change Interval:
12,500 miles or 1 year, whichever comes first (using specified oil)
Timing Belt Interval:
Every 75,000 miles or 5 years (highly critical for engine longevity)
Service Intervals Diesel
Oil Change Interval:
12,500 miles or 1 year, whichever comes first (using specified oil)
Timing Belt Interval:
Every 75,000 miles or 5 years (highly critical for engine longevity, particularly HDi engines)
Fluid Specifications
Engine Oil Petrol:
API SL/SM, ACEA A3/B3 or A3/B4, viscosity grade 5W-40 or 10W-40 (refer to manual for specific engine requirements)
Engine Oil Diesel:
API CF/CF-4 or ACEA B3/B4, viscosity grade 5W-40 or 10W-40 (refer to manual for specific engine requirements)
Coolant:
Peugeot recommended antifreeze/coolant (specific part numbers in manual), typically a long-life type
Brake Fluid:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 (specific Peugeot part numbers available)
Transmission Fluid Automatic:
Mobil ATF LT 71141 or equivalent (specific Peugeot part numbers available)
Known Issues
Common Problems:
Rear axle beam suspension wear, electronic fault (e.g., multiplexing issues), clutch slave cylinder failure (manual transmission), glow plug issues (diesel), catalytic converter failure (petrol)
๐Ÿ“š Vehicle History
Brand Heritage
Parent Company:
PSA Peugeot Citroรซn
Model Evolution
Predecessor:
Peugeot 306
Successor:
Peugeot 308
Production
Production Start:
2001
Production End For This Generation:
2007 (facelift in 2005)
Manufacturing Locations:
Sochaux, France; Ryton, United Kingdom; Kaluga, Russia; Wuhan, China
๐Ÿ† Awards & Recognition
Recognitions
European Car Of The Year:
Was a contender for European Car of the Year upon launch.
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