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Peugeot 307 Workshop Service Repair Manual 2001-2008

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$133.00
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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generation: First Generation (Phase 1 & 2) Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Market Position: Compact family hatchback positioned as a comfortable and practical European alternative. Competitive Analysis Competitive Analysis: Competed directly with segment stalwarts like the Volkswagen Golf, Ford Focus, Renault Mégane, and Opel/Vauxhall Astra. The 307 aimed to differentiate through its spacious interior, distinctive styling, and comfortable ride quality. Key Features Key Features: Generous interior space, comfortable ride, flexible seating configurations (especially in SW variants), distinctive styling cues, a wide range of engine options. 📋 Manual Details Coverage Coverage Areas: Global Page Count: Extensive (exact page count not specified, but described as 'extremely detailed' and 'complete') Type Manual Type: Workshop Service Repair Manual Language Language: Likely English (common for global manuals, further confirmation needed for specific language) Format Format: PDF Accessibility Searchable Content: PDF format typically allows for searchable text, greatly enhancing the user's ability to quickly find specific information. 📖 Manual Coverage Systems Systems Covered: General Information, Engine, Injection/Ignition Systems, Clutch, Gearbox, Suspension System, Wheels, Braking System, Control Driving Instructions, Air Temperature Control System, Electrical System, Bodywork Procedures Procedures Included: Routine maintenance (e.g., spark plug changes), complete engine rebuilds, electrical diagnostics, troubleshooting, repair procedures, fluid capacity checks, torque settings Depth Technical Depth: Comprehensive, from basic maintenance to advanced diagnostics and component overhaul Technical Data Torque Settings Included: Yes, detailed torque specifications for all critical fasteners, engine components, suspension, and braking systems are included. Fluid Capacities Included: Yes, precise fluid capacities for engine oil, coolant, brake fluid, power steering fluid, gearbox oil, and air conditioning refrigerant are provided. Illustrations Diagrams And Illustrations: Features step-by-step diagrams, detailed illustrations, exploded views, and electrical circuit diagrams for comprehensive understanding of procedures and component identification. Diagnostics Troubleshooting Guides: Includes diagnostic procedures and troubleshooting flowcharts for common and complex issues across all major systems. Electrical Electrical System Coverage: Extensive coverage of the entire electrical system, including wiring diagrams for various circuits, fuse box layouts, component locations, and diagnostic information for ECUs (Engine Control Unit, BSI, etc.). Bodywork Bodywork And Chassis Coverage: Details on body panel removal and installation, structural repairs, interior trim, and exterior components. Engine Overhaul Engine Rebuild Procedures: Includes detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, etc.), cylinder head work, and reassembly, along with specifications for clearances and tolerances. Transmission Overhaul Gearbox Rebuild Procedures: Detailed instructions for manual and automatic gearbox disassembly, overhaul, and reassembly, including clutch pack replacement for automatics and synchro ring/gear replacement for manuals. Hvac HVAC System Coverage: Covers the operation, maintenance, and repair of the air conditioning and heating systems, including refrigerant charging, compressor diagnosis, heater core replacement, and climate control unit troubleshooting. Fuel System Fuel System Diagnostics: Detailed procedures for diagnosing and repairing fuel injection systems, fuel pumps, injectors, pressure regulators, and emission control components. Cooling System Cooling System Repair: Instructions for radiator, water pump, thermostat, hoses, and fan replacement, along with coolant flush procedures and pressure testing. 📊 Manual Specifications File File Format: PDF Print Print Quality: Printable pages, suitable for workshop use Binding Binding Type: N/A (Digital PDF format, user printable) Paper Paper Type: N/A (Digital PDF format, user printable) ⚙️ Engine Specifications Primary Engine Primary Engine Variants: The 307 was offered with a variety of petrol and diesel engines. Common petrol engines included the 1.4L (KFU/ET3), 1.6L (NFU/TU5JP4), and 2.0L (RFN/EW10J4/EW10A) naturally aspirated and later turbocharged variants. Diesel options typically included 1.4L HDi (DV4) and 1.6L HDi (DV6) common rail turbo-diesel engines. Specific engine codes and displacements would be detailed within the manual. Performance Performance Overview: Power outputs varied significantly across the engine range, from around 68 hp for the 1.4 HDi to over 180 hp for performance variants like the 307 GT. Torque figures also varied, with diesel engines offering strong low-end torque for fuel efficiency. Fuel System Fuel System Types: Multi-point fuel injection (MPI) for petrol engines, common rail direct injection (CRDi) for HDi diesel engines. Engine Codes Common Engine Codes: Petrol: TU5JP4 (1.6L), EW10J4 (2.0L), EW10A (2.0L). Diesel: DV4TD (1.4 HDi), DV6TED4 (1.6 HDi). The manual will list all specific codes for the covered period. 🔧 Transmission Standard Standard Transmission: Typically a 5-speed manual transmission (e.g., BE4/MA5 gearbox) was standard on most variants. Optional Optional Transmission: A 4-speed automatic transmission (e.g., AL4) was available as an option on many petrol and some diesel variants. Features Transmission Features: The manual transmission offered a sequential shift pattern. The automatic transmission featured a torque converter and electronic control, with potential 'sport' or 'snow' modes on some higher-spec models. Gearbox Codes Manual Gearbox Codes: Likely includes BE4R (for larger engines) and MA5 (for smaller engines) manual gearboxes. Automatic: AL4 (or DP0 in Renault terms) four-speed automatic. 📐 Dimensions Exterior Exterior Dimensions...
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Peugeot 307 Workshop Service Repair Manual 2001-2008
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Generation:
First Generation (Phase 1 & 2)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
👋 Introduction
Market Position
Market Position:
Compact family hatchback positioned as a comfortable and practical European alternative.
Competitive Analysis
Competitive Analysis:
Competed directly with segment stalwarts like the Volkswagen Golf, Ford Focus, Renault Mégane, and Opel/Vauxhall Astra. The 307 aimed to differentiate through its spacious interior, distinctive styling, and comfortable ride quality.
Key Features
Key Features:
Generous interior space, comfortable ride, flexible seating configurations (especially in SW variants), distinctive styling cues, a wide range of engine options.
📋 Manual Details
Coverage
Coverage Areas:
Global
Page Count:
Extensive (exact page count not specified, but described as 'extremely detailed' and 'complete')
Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
Likely English (common for global manuals, further confirmation needed for specific language)
Format
Format:
PDF
Accessibility
Searchable Content:
PDF format typically allows for searchable text, greatly enhancing the user's ability to quickly find specific information.
📖 Manual Coverage
Systems
Systems Covered:
General Information, Engine, Injection/Ignition Systems, Clutch, Gearbox, Suspension System, Wheels, Braking System, Control Driving Instructions, Air Temperature Control System, Electrical System, Bodywork
Procedures
Procedures Included:
Routine maintenance (e.g., spark plug changes), complete engine rebuilds, electrical diagnostics, troubleshooting, repair procedures, fluid capacity checks, torque settings
Depth
Technical Depth:
Comprehensive, from basic maintenance to advanced diagnostics and component overhaul
Technical Data
Torque Settings Included:
Yes, detailed torque specifications for all critical fasteners, engine components, suspension, and braking systems are included.
Fluid Capacities Included:
Yes, precise fluid capacities for engine oil, coolant, brake fluid, power steering fluid, gearbox oil, and air conditioning refrigerant are provided.
Illustrations
Diagrams And Illustrations:
Features step-by-step diagrams, detailed illustrations, exploded views, and electrical circuit diagrams for comprehensive understanding of procedures and component identification.
Diagnostics
Troubleshooting Guides:
Includes diagnostic procedures and troubleshooting flowcharts for common and complex issues across all major systems.
Electrical
Electrical System Coverage:
Extensive coverage of the entire electrical system, including wiring diagrams for various circuits, fuse box layouts, component locations, and diagnostic information for ECUs (Engine Control Unit, BSI, etc.).
Bodywork
Bodywork And Chassis Coverage:
Details on body panel removal and installation, structural repairs, interior trim, and exterior components.
Engine Overhaul
Engine Rebuild Procedures:
Includes detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, etc.), cylinder head work, and reassembly, along with specifications for clearances and tolerances.
Transmission Overhaul
Gearbox Rebuild Procedures:
Detailed instructions for manual and automatic gearbox disassembly, overhaul, and reassembly, including clutch pack replacement for automatics and synchro ring/gear replacement for manuals.
Hvac
HVAC System Coverage:
Covers the operation, maintenance, and repair of the air conditioning and heating systems, including refrigerant charging, compressor diagnosis, heater core replacement, and climate control unit troubleshooting.
Fuel System
Fuel System Diagnostics:
Detailed procedures for diagnosing and repairing fuel injection systems, fuel pumps, injectors, pressure regulators, and emission control components.
Cooling System
Cooling System Repair:
Instructions for radiator, water pump, thermostat, hoses, and fan replacement, along with coolant flush procedures and pressure testing.
📊 Manual Specifications
File
File Format:
PDF
Print
Print Quality:
Printable pages, suitable for workshop use
Binding
Binding Type:
N/A (Digital PDF format, user printable)
Paper
Paper Type:
N/A (Digital PDF format, user printable)
⚙️ Engine Specifications
Primary Engine
Primary Engine Variants:
The 307 was offered with a variety of petrol and diesel engines. Common petrol engines included the 1.4L (KFU/ET3), 1.6L (NFU/TU5JP4), and 2.0L (RFN/EW10J4/EW10A) naturally aspirated and later turbocharged variants. Diesel options typically included 1.4L HDi (DV4) and 1.6L HDi (DV6) common rail turbo-diesel engines. Specific engine codes and displacements would be detailed within the manual.
Performance
Performance Overview:
Power outputs varied significantly across the engine range, from around 68 hp for the 1.4 HDi to over 180 hp for performance variants like the 307 GT. Torque figures also varied, with diesel engines offering strong low-end torque for fuel efficiency.
Fuel System
Fuel System Types:
Multi-point fuel injection (MPI) for petrol engines, common rail direct injection (CRDi) for HDi diesel engines.
Engine Codes
Common Engine Codes:
Petrol: TU5JP4 (1.6L), EW10J4 (2.0L), EW10A (2.0L). Diesel: DV4TD (1.4 HDi), DV6TED4 (1.6 HDi). The manual will list all specific codes for the covered period.
🔧 Transmission
Standard
Standard Transmission:
Typically a 5-speed manual transmission (e.g., BE4/MA5 gearbox) was standard on most variants.
Optional
Optional Transmission:
A 4-speed automatic transmission (e.g., AL4) was available as an option on many petrol and some diesel variants.
Features
Transmission Features:
The manual transmission offered a sequential shift pattern. The automatic transmission featured a torque converter and electronic control, with potential 'sport' or 'snow' modes on some higher-spec models.
Gearbox Codes
Manual Gearbox Codes:
Likely includes BE4R (for larger engines) and MA5 (for smaller engines) manual gearboxes. Automatic: AL4 (or DP0 in Renault terms) four-speed automatic.
📐 Dimensions
Exterior
Exterior Dimensions Overview:
The 307 was available in hatchback (3-door and 5-door) and SW (Station Wagon) body styles. Length, width, and height varied by body style, but generally offered competitive interior volume for its class. For example, the 5-door hatchback was typically around 4200mm in length.
Interior
Interior Space:
Known for its surprisingly spacious cabin for its class, particularly in terms of rear legroom and headroom. The SW variant offered even greater practicality with a larger boot and flexible seating.
Cargo
Cargo Capacity Overview:
Hatchback models offered a decent boot space, while the SW variant provided significantly more cargo volume, often exceeding 500 liters with the rear seats in place.
Weights
Curb Weight:
Curb weight typically ranged from approximately 1200 kg to 1450 kg, depending on engine, transmission, and body style.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Peugeot 307 achieved a 5-star Euro NCAP safety rating for adult occupant protection, demonstrating a high level of crashworthiness for its time.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), and often Electronic Stability Program (ESP) on higher trim levels or as optional equipment.
Passive Features
Passive Safety Features:
Multiple airbags (front, side, and curtain airbags), pre-tensioner seatbelts with force limiters, impact-absorbing body structure, and ISOFIX child seat anchor points.
💡 Technology Features
Infotainment
Infotainment Systems:
Early models featured basic radio/cassette or CD players. Later models and higher trims offered integrated CD players with MP3 compatibility, climate control, and optional satellite navigation systems. Steering wheel audio controls were common.
Driver Assistance
Driver Assistance Features:
Cruise control and speed limiter were available on many variants. Parking sensors were an optional extra on some models. Advanced driver assistance systems were less common compared to modern vehicles.
Connectivity
Connectivity Options:
Optional Bluetooth hands-free kits were available on later models. AUX inputs for audio devices became more prevalent as the generation progressed.
🔧 Maintenance
Service Intervals
Typical Service Intervals:
Oil and filter changes typically recommended every 10,000-15,000 miles or 12 months. Timing belt replacement for petrol engines (e.g., 1.6L TU5JP4, 2.0L EW10) typically around 70,000-90,000 miles or 5-6 years. Timing belt replacement for HDi engines (e.g., 1.6 HDi DV6) is also critical and would be specified. Spark plugs, air filters, and cabin filters would be at shorter intervals. The manual provides precise intervals based on driving conditions.
Fluid Specifications
Engine Oil Specification:
Likely requires synthetic or semi-synthetic engine oil meeting Peugeot's specific approvals, such as PSA B71 2296 or similar ACEA A3/B4 or A5/B5 specifications depending on the engine. Viscosities typically 5W-30 or 5W-40. Brake fluid: DOT 4. Coolant: G11 or G12 type coolant (long-life, pink or blue).
Known Issues
Common Issues Overview:
Potential issues can include electrical gremlins (especially related to the BSI - Body Control Unit), EOLYS additive system issues on FAP (DPF) equipped diesels, swirl flap issues on 1.6 HDi engines, suspension wear (e.g., ball joints, drop links), and clutch master cylinder leaks. The manual will provide diagnostic procedures for these and other common problems.
Filters
Filter Part Numbers:
The manual will contain specific part numbers for oil filters, air filters, fuel filters (if applicable), and cabin filters for various engine and trim configurations. For example, a common oil filter for the 1.6L petrol engine might be a Mann-Filter HU716/2x or equivalent.
Spark Plugs
Spark Plug Specifications:
Details on the correct type, gap, and torque for spark plugs used in all petrol engine variants will be provided. For instance, the 1.6L TU5JP4 often used NGK BKR5EK or Bosch FR7DC+ type plugs.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Peugeot, a historic French automotive manufacturer, has a long tradition of producing robust and comfortable family cars, building on its legacy of innovation and elegant design.
Model Evolution
Model Evolution Overview:
The 307 succeeded the popular Peugeot 306. It represented a significant step forward in terms of size, refinement, and technology. A facelift (Phase 2) occurred around 2005, introducing revised styling and updated features.
Production
Production Locations:
Primarily produced in France (e.g., Mulhouse plant) and also manufactured in other international locations through CKD kits or local assembly.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
The Peugeot 307 was a finalist for the European Car of the Year award in 2002, underscoring its positive reception at launch.
Ratings
Platform Recognition:
Built on the PSA EW platform, which was shared with other notable models, indicating a well-developed and reliable foundation.
📄 Vehicle Specs
Chassis
Chassis Type:
Monocoque chassis construction.
Suspension
Suspension Type:
Front: MacPherson strut independent suspension with anti-roll bar. Rear: Torsion beam axle with coil springs and telescopic shock absorbers (common for this class).
Steering
Steering System:
Hydraulic power-assisted rack and pinion steering.
Brakes
Braking System Type:
Front: Ventilated discs. Rear: Solid discs (on most variants), some base models might have rear drums. The manual will detail specific disc sizes and pad types.
Wheels
Wheel Bolt Pattern:
Typically 4x108 bolt pattern. Wheel sizes ranged from 15-inch to 17-inch depending on trim level and model year.
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