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Peugeot 406 Petrol & Diesel Complete Workshop Service Repair Manual 1999 2000 2001 2002

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Peugeot Model: 406 Model Code: D8, D9 Product Name: Peugeot 406 Petrol & Diesel Complete Workshop Service Repair Manual 1999-2002 Codes Applicable Years: 1999, 2000, 2001, 2002 👋 Introduction Market Position Segment: Mid-size family car Target Audience: Owners seeking to perform their own maintenance and repairs, independent workshops. Competitive Analysis Competitors: Ford Mondeo, Vauxhall Vectra, Volkswagen Passat, Renault Laguna, Mazda 626. Key Features Convenience: Downloadable and accessible on multiple devices, printable for workshop use. Cost Savings: Enables DIY repairs, significantly reducing labor costs. User Friendliness: Easy-to-follow, step-by-step instructions with accompanying diagrams and pictures. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair for all Peugeot 406 Petrol and Diesel models from 1999 to 2002, covering all engines, transmissions, and trim levels. Page Count Estimated Page Count: Refer to specific manual; typically 500-1000+ pages for comprehensive coverage. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (including timing belt/chain, cylinder heads, pistons, crankshafts, lubrication systems), Fuel system (injection, pumps, injectors, filters), Ignition system, Exhaust system, Cooling system. Transmission: Manual and Automatic transmission overhaul, clutch replacement, gearbox internals, torque converter, shift linkages, maintenance. Chassis: Suspension (front and rear), Steering system (power steering, steering rack, column), Brakes (hydraulic system, ABS, discs, pads, calipers, handbrake), Wheel alignment. Electrical: Wiring diagrams, battery, charging system (alternator, starter), lighting, instrumentation, fuse box, relays, ECUs, engine management systems, comfort systems. Bodywork And Interior: Body panel repair and replacement, doors, windows, locks, mirrors, interior trim, seats, HVAC system, body sealing. Procedures Included Maintenance: Scheduled maintenance, oil and filter changes, fluid checks and top-ups, spark plug replacement, air filter replacement, coolant flush, brake fluid change. Repair And Overhaul: Engine rebuild, transmission repair, brake system overhaul, suspension component replacement, electrical component diagnosis and repair, body panel repair. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures, symptom analysis, fault finding charts, interpretation of diagnostic trouble codes (DTCs). Technical Data And Specifications: Torque specifications for all fasteners, fluid capacities, lubrication points, electrical specifications, engine data, dimensions, weights. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-quality digital reproduction with clear text and images. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Software Required: Adobe Acrobat Reader (free download) Device Compatibility: All PC and Mac computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Petrol Engines: EW10J4 (2.0L I4 16v), ES9J4 (3.0L V6 24v), RFS (1.8L I4 8v), RFN (2.0L I4 16v). Diesel Engines: DW10TD (2.0L HDi I4 8v), DW10ATED (2.0L HDi I4 8v common rail), XUD7TE (1.9L TD I4 8v). Performance 2.0L 16V (Ew10J4) Output: Approx. 136 PS (134 bhp; 100 kW) at 6000 rpm, 192 Nm (142 lb-ft) at 4100 rpm. 3.0L V6 (Es9J4) Output: Approx. 190 PS (187 bhp; 140 kW) at 6000 rpm, 267 Nm (197 lb-ft) at 4000 rpm. 2.0L Hdi (Dw10Ated) Output: Approx. 110 PS (109 bhp; 81 kW) at 4000 rpm, 250 Nm (184 lb-ft) at 1750 rpm. Fuel System Petrol Injection: Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI). Diesel Injection: Direct injection, Common Rail Direct Injection (CRDi) for HDi models. Emission Controls Catalytic Converter: Standard on all petrol and later diesel models. 🔧 Transmission Standard Manual: 5-speed manual gearbox. Optional Automatic: 4-speed automatic transmission (AL4 type). Features Clutch: Hydraulically actuated single dry plate clutch. 📐 Dimensions Exterior Length: Approx. 4675 mm (Saloon), 4721 mm (Estate/SW). Width: Approx. 1783 mm. Height: Approx. 1420 mm (Saloon), 1487 mm (Estate/SW). Weights Curb Weight: Varies by engine and specification, typically 1300-1500 kg. Gross Vehicle Weight: Varies by model. 🛡️ Safety Features Ratings Euro Ncap: 4 stars (front impact, for models tested). Active Features Braking System: Front ventilated discs, rear solid discs. ABS with EBD available on most models. Traction Control: ASR (Anti-Slip Regulation) available on higher trims/optional. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags optional on some models. Seatbelts: Three-point seatbelts with pre-tensioners and load limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel mounted controls. Amplification systems may be integrated. Navigation: Optional satellite navigation system available on higher trim levels. Driver Assistance Cruise Control: Available on many models, particularly with larger engines and automatic transmissions. Parking Sensors: Optional rear parking sensors available on some later models. Connectivity Remote Central Locking: Standard on most models, often with integrated key fob. Trip Computer: Integrated trip computer displaying fuel consumption, range, average speed, etc. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically 10,000-15,000 miles (16,000-24,000 km) or 12 months, whichever comes first, depending on oil specification. Oil Change...
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Peugeot 406 Petrol & Diesel Complete Workshop Service Repair Manual 1999 2000 2001 2002
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
406
Model Code:
D8, D9
Product Name:
Peugeot 406 Petrol & Diesel Complete Workshop Service Repair Manual 1999-2002
Codes
Applicable Years:
1999, 2000, 2001, 2002
👋 Introduction
Market Position
Segment:
Mid-size family car
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent workshops.
Competitive Analysis
Competitors:
Ford Mondeo, Vauxhall Vectra, Volkswagen Passat, Renault Laguna, Mazda 626.
Key Features
Convenience:
Downloadable and accessible on multiple devices, printable for workshop use.
Cost Savings:
Enables DIY repairs, significantly reducing labor costs.
User Friendliness:
Easy-to-follow, step-by-step instructions with accompanying diagrams and pictures.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete workshop service and repair for all Peugeot 406 Petrol and Diesel models from 1999 to 2002, covering all engines, transmissions, and trim levels.
Page Count
Estimated Page Count:
Refer to specific manual; typically 500-1000+ pages for comprehensive coverage.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (including timing belt/chain, cylinder heads, pistons, crankshafts, lubrication systems), Fuel system (injection, pumps, injectors, filters), Ignition system, Exhaust system, Cooling system.
Transmission:
Manual and Automatic transmission overhaul, clutch replacement, gearbox internals, torque converter, shift linkages, maintenance.
Chassis:
Suspension (front and rear), Steering system (power steering, steering rack, column), Brakes (hydraulic system, ABS, discs, pads, calipers, handbrake), Wheel alignment.
Electrical:
Wiring diagrams, battery, charging system (alternator, starter), lighting, instrumentation, fuse box, relays, ECUs, engine management systems, comfort systems.
Bodywork And Interior:
Body panel repair and replacement, doors, windows, locks, mirrors, interior trim, seats, HVAC system, body sealing.
Procedures Included
Maintenance:
Scheduled maintenance, oil and filter changes, fluid checks and top-ups, spark plug replacement, air filter replacement, coolant flush, brake fluid change.
Repair And Overhaul:
Engine rebuild, transmission repair, brake system overhaul, suspension component replacement, electrical component diagnosis and repair, body panel repair.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures, symptom analysis, fault finding charts, interpretation of diagnostic trouble codes (DTCs).
Technical Data And Specifications:
Torque specifications for all fasteners, fluid capacities, lubrication points, electrical specifications, engine data, dimensions, weights.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High-quality digital reproduction with clear text and images.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Compatibility
Software Required:
Adobe Acrobat Reader (free download)
Device Compatibility:
All PC and Mac computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Petrol Engines:
EW10J4 (2.0L I4 16v), ES9J4 (3.0L V6 24v), RFS (1.8L I4 8v), RFN (2.0L I4 16v).
Diesel Engines:
DW10TD (2.0L HDi I4 8v), DW10ATED (2.0L HDi I4 8v common rail), XUD7TE (1.9L TD I4 8v).
Performance
2.0L 16V (Ew10J4) Output:
Approx. 136 PS (134 bhp; 100 kW) at 6000 rpm, 192 Nm (142 lb-ft) at 4100 rpm.
3.0L V6 (Es9J4) Output:
Approx. 190 PS (187 bhp; 140 kW) at 6000 rpm, 267 Nm (197 lb-ft) at 4000 rpm.
2.0L Hdi (Dw10Ated) Output:
Approx. 110 PS (109 bhp; 81 kW) at 4000 rpm, 250 Nm (184 lb-ft) at 1750 rpm.
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI).
Diesel Injection:
Direct injection, Common Rail Direct Injection (CRDi) for HDi models.
Emission Controls
Catalytic Converter:
Standard on all petrol and later diesel models.
🔧 Transmission
Standard
Manual:
5-speed manual gearbox.
Optional
Automatic:
4-speed automatic transmission (AL4 type).
Features
Clutch:
Hydraulically actuated single dry plate clutch.
📐 Dimensions
Exterior
Length:
Approx. 4675 mm (Saloon), 4721 mm (Estate/SW).
Width:
Approx. 1783 mm.
Height:
Approx. 1420 mm (Saloon), 1487 mm (Estate/SW).
Weights
Curb Weight:
Varies by engine and specification, typically 1300-1500 kg.
Gross Vehicle Weight:
Varies by model.
🛡️ Safety Features
Ratings
Euro Ncap:
4 stars (front impact, for models tested).
Active Features
Braking System:
Front ventilated discs, rear solid discs. ABS with EBD available on most models.
Traction Control:
ASR (Anti-Slip Regulation) available on higher trims/optional.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some models.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with steering wheel mounted controls. Amplification systems may be integrated.
Navigation:
Optional satellite navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Available on many models, particularly with larger engines and automatic transmissions.
Parking Sensors:
Optional rear parking sensors available on some later models.
Connectivity
Remote Central Locking:
Standard on most models, often with integrated key fob.
Trip Computer:
Integrated trip computer displaying fuel consumption, range, average speed, etc.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically 10,000-15,000 miles (16,000-24,000 km) or 12 months, whichever comes first, depending on oil specification.
Oil Change Diesel:
Typically 10,000-12,000 miles (16,000-20,000 km) or 12 months, depending on oil specification and driving conditions.
Timing Belt Petrol:
Recommended replacement every 60,000-80,000 miles (96,000-128,000 km) or 5 years, consult specific engine manual for precise interval.
Timing Belt Diesel:
Recommended replacement every 72,000 miles (115,000 km) or 6 years, consult specific engine manual for precise interval.
Fluid Specifications
Engine Oil Petrol Recommendation:
API SJ/SL, ACEA A3/B3 or A3/B4. Viscosity: SAE 5W-40 or 10W-40, depending on climate. Check manual for specific grades.
Engine Oil Diesel Recommendation:
API CF/CG-4, ACEA B3/B4 or E2. Viscosity: SAE 5W-40 or 10W-40, depending on climate. Check manual for specific grades.
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors. Use Peugeot approved coolant or equivalent. Typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4.
Transmission Oil Manual:
API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil. Consult manual for specific gearbox type.
Transmission Oil Automatic:
ATF Dexron III or equivalent. Consult manual for specific gearbox type and capacity.
Known Issues
Diesel Emissions:
Potential issues with glow plugs, EGR valve, and particulate filters on early HDi models.
Petrol Engine Reliability:
Generally reliable, but can experience issues with ignition coils and sensors, especially on the 2.0L 16v EW10J4 engine.
Suspension:
Wear in front suspension components (wishbone bushes, ball joints, drop links) due to mileage.
Electrical Faults:
Can include issues with central locking, power windows, and dashboard warning lights due to aging wiring or component failure.
Climate Control:
HVAC system blower resistors can fail, leading to erratic fan speeds or no fan operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot S.A., a French automobile manufacturer.
Model Evolution
Generation:
Second generation of the Peugeot 406, succeeding the 405 and preceding the 407.
Body Styles:
Available as a 4-door saloon, 5-door estate (station wagon), and a 2-door coupé (designed by Pininfarina).
Production
Production Period:
1995-2004 (with the specified manual covering 1999-2002 updates/facelifts).
Manufacturing Locations:
Primary production in Sochaux, France, and also in other Peugeot assembly plants globally.
🏆 Awards & Recognition
Recognitions
General Reception:
The Peugeot 406 was generally well-received for its ride comfort, handling, and stylish design (especially the coupé variant). It offered a strong value proposition against its competitors.
Ratings
Reliability Index:
Varies by specific model year and engine; later models generally showed improved reliability compared to early versions.
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