🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine: 2.2i 16V Codes Engine Code Prefix: EW12 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Key Features Manual Value Proposition: Provides factory-level repair and maintenance information for owners and technicians, enabling informed decisions and efficient repairs. Manual Content Quality: Easy to read text sections, top-quality diagrams, and step-by-step instructions with detailed exploded pictures. Competitive Analysis Manual Availability: Complete official full factory service repair manual, potentially not available in physical stores. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance procedures for the Peugeot 806 2.2i 16V model year 2002. Page Count Estimated Pages: Hundreds of pages (exact count not specified, but indicated as substantial). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, troubleshooting, and repair of fuel injection, ignition, and emission control systems. Powertrain: Covers engine, clutch, transmission (manual and automatic if applicable), driveshafts, and final drive. Chassis: Suspension (front and rear), steering system, and wheel alignment procedures. Brakes: Hydraulic systems, ABS, brake calipers, discs, pads, and bleeding procedures. Electrical System: Wiring diagrams, fuse box layout, lighting, charging system, starting system, and accessory circuits. Bodywork And Interior: Panel removal/installation, interior trim, seats, doors, and body adjustments. Climate Control: Air conditioning (HVAC) system operation, diagnostics, and refrigerant handling. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and lubrication. Diagnostics: Systematic troubleshooting guides and fault finding procedures for common issues. Repair: Step-by-step instructions for component removal, overhaul, and reinstallation. Disassembly Assembly: Detailed procedures for complete system and component disassembly and reassembly. Troubleshooting: Guidance for identifying and resolving mechanical and electrical faults. Technical Depth Depth: Covers complete disassembly of the machine, detailed exploded views, and high-quality diagrams. Target Audience: Primarily for professional technicians, but also suitable for experienced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding: Digital Download (PDF - Print at home) Paper Type Paper Type: Not Applicable (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol Displacement: 2179 cc Bore X Stroke: 85.0 mm x 96.0 mm (estimated for EW12 engine) Valvetrain: DOHC, 16 valves (4 valves per cylinder) Compression Ratio: 10.5:1 (estimated for EW12 engine) Performance Horsepower: 136 PS (134 bhp; 100 kW) at 5600 rpm (estimated for EW12 engine) Torque: 200 Nm (148 lb-ft) at 4000 rpm (estimated for EW12 engine) Fuel System Fuel Delivery: Multi-point fuel injection (MPFI) / Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (RON 95 recommended) Engine Codes Engine Family: EW engine family 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features Clutch: Hydraulically operated, single dry plate 📐 Dimensions Exterior Length: 4223 mm (166.3 in) Width: 1793 mm (70.6 in) Height: 1739 mm (68.5 in) Wheelbase: 2693 mm (106.0 in) Weights Curb Weight: Approx. 1575 kg (3472 lbs) for manual transmission 🛡️ Safety Features Ratings Euro Ncap Result: 4 stars (for the Peugeot 806 model generally, specific year may vary slightly) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Program (ESP) may be available on higher trims. Passive Features Airbags: Front airbags for driver and passenger, side airbags may be optional. Seatbelts: 3-point seatbelts with pretensioners for all occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with speaker system. Manual will detail removal and integration. Driver Assistance Cruise Control: Available on some trims, operation and troubleshooting covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year, whichever comes first. Consult manual for precise intervals and oil type. Timing Belt Replacement: Crucial maintenance item for the EW12 engine, typically around 120,000 km or 5-6 years. Failure can cause severe engine damage. The manual will specify the exact interval and correct procedure. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., 5W-40 or 10W-40 synthetic) and API/ACEA specifications. Coolant Type: Antifreeze/coolant concentrate, typically Type D (blue) or equivalent, mixed with distilled water. Brake Fluid: DOT 4 brake fluid Transmission Fluid Manual: Specific gear oil, refer to manual for capacity and specification (e.g., API GL-4/GL-5). Transmission Fluid Automatic: Specific ATF fluid, refer to manual for type (e.g., LT 71141) and capacity. Known Issues Common Wear Items: Suspension components (bushings, ball joints), exhaust system, clutch wear, A/C system leaks. Electrical Gremlins: As with many vehicles of this era, intermittent electrical issues can arise, often related to aging wiring harnesses or ground points. The manual's wiring diagrams are crucial for diagnosis. 📚 Vehicle History Brand Heritage Manufacturer: Peugeot is a historic French automotive manufacturer with a long...