Piaggio Beverly 500 2005-2010 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Piaggio Model: Beverly 500 Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Codes Engine Code: M646M (typically) Chassis Code: ZAPM646 (varies slightly by market/region) ๐ Introduction Market Position Target Audience: Piaggio Beverly 500 owners (DIY enthusiasts) and independent automotive service professionals. Competitive Analysis Advantage: Vehicle-specific, dealership-level repair information, offering significant cost savings over professional servicing. Key Features Content Quality: Accurate, clear, and concise text combined with diagrams and illustrations for easy understanding. Resource Value: Pays for itself with basic maintenance tasks like oil changes or spark plug replacements. Accessibility: Printable pages for convenient use in garage/workshop environments. ๐ Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, Maintenance Secondary Coverage: General Information, Specifications, Routine Maintenance, Periodic Checks, Adjustments, Diagnostics Page Count Estimated Page Count: Extensive (exact number not specified, but implied by depth of topics) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine (specifications, removal/installation, fuel system, intake/exhaust), Transmission, Drive Chain, Sprockets Chassis And Body: Steering System, Shocks (Suspension), Body Work Electrical: Electrical System, Wiring Diagrams Maintenance And Lubrication: Routine Maintenance, Periodic Checks and Adjustments, Lubrication, Cooling System Cooling System: Radiator, fan, hoses, thermostat, coolant replacement and bleeding procedures. Lubrication System: Oil pump, oil passages, lubrication intervals, and oil type specifications. Intake And Exhaust: Air filter service, exhaust system components, and emissions-related checks. Procedures Included Diagnostic Procedures: Advanced Troubleshooting, Specific Diagnostic Steps Repair Procedures: Step-by-step repair instructions for all covered systems Maintenance Procedures: Detailed instructions for routine and periodic maintenance tasks Technical Depth Depth: Comprehensive (suitable for professional mechanics and skilled DIYers) Detail Level: Includes diagrams, illustrations, and wiring schematics Specific Procedures Engine Disassembly And Reassembly: Detailed steps for complete engine overhaul, including piston, cylinder, crankshaft, and valve train. Fuel Injector Cleaning And Testing: Procedures for maintaining and diagnosing the fuel injection system. Suspension Fork And Shock Overhaul: Instructions for servicing and rebuilding the front forks and rear shock absorbers. Wiring Harness Repair: Detailed wiring diagrams and troubleshooting guides for the entire electrical system. ๐ Manual Specifications File Format Compatibility: All Versions of Windows and Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: Yes (all pages printable) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Download Speed Download: Speed Download โ๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Displacement: 493 cc (approximately) Bore X Stroke: 94 mm x 71 mm (typical for this engine family) Performance Horsepower: Approx. 33-35 HP (at RPM, specific value found in manual) Torque: Approx. 45-47 Nm (at RPM, specific value found in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (minimum octane rating specified in manual) Engine Maintenance Valve Adjustment Interval: Refer to manual for specific mileage/time intervals Spark Plug Type: Specify specific plug type and gap from manual (e.g., NGK CR8EB) Compression Test Procedure: Step-by-step guide for performing a compression test to diagnose engine health. ๐ง Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Optional Options: N/A (CVT is standard) Features Drive Type: Belt-driven CVT Maintenance Transmission Fluid: Specific CVT fluid type and capacity outlined in manual ๐ Dimensions Exterior Length: Approx. 2150 mm (varies slightly by specific model variant) Width: Approx. 770 mm (at handlebars) Height: Approx. 1450 mm (to top of windscreen) Wheelbase: Approx. 1570 mm Weights Dry Weight: Approx. 191 kg Gross Vehicle Weight Rating: Refer to manual for specific rating ๐ก๏ธ Safety Features Ratings Crash Test Data: N/A (Motorcycle/Scooter; typically not subjected to automotive crash tests) Active Features Braking System: Disc brakes front and rear (likely with ABS as an option on some models) Passive Features Lighting: Headlight, taillight, brake lights, turn signals ๐ก Technology Features Infotainment Instrument Panel: Analog/Digital combination instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) may be available on certain model years/trims. Manual coverage would detail its operation and troubleshooting. Connectivity Diagnostic Port: On-board diagnostics (OBD) capabilities, with diagnostic port details provided in the manual for scanning and error code retrieval. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (e.g., every 5,000-6,000 km or annually) Air Filter Replacement: Refer to manual for specific mileage/time intervals Belt Drive Inspection/Replacement: Refer to manual for specific mileage/time intervals Fluid Specifications Engine Oil Type: Specify Piaggio-approved synthetic or semi-synthetic motorcycle oil (e.g., SAE 5W-40, API SG or higher, JASO MA) Engine Oil Capacity: Refer to manual for specific capacity (e.g., ~1.6-1.8 liters with filter change) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (specific type and mixture ratio in manual) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: CVT belt wear, spark plug fouling, regulator rectifier (common on many scooters), battery degradation. Electrical Gremlins: Can occur with...
Specific CVT fluid type and capacity outlined in manual
๐ Dimensions
Exterior
Length:
Approx. 2150 mm (varies slightly by specific model variant)
Width:
Approx. 770 mm (at handlebars)
Height:
Approx. 1450 mm (to top of windscreen)
Wheelbase:
Approx. 1570 mm
Weights
Dry Weight:
Approx. 191 kg
Gross Vehicle Weight Rating:
Refer to manual for specific rating
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle/Scooter; typically not subjected to automotive crash tests)
Active Features
Braking System:
Disc brakes front and rear (likely with ABS as an option on some models)
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals
๐ก Technology Features
Infotainment
Instrument Panel:
Analog/Digital combination instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be available on certain model years/trims. Manual coverage would detail its operation and troubleshooting.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) capabilities, with diagnostic port details provided in the manual for scanning and error code retrieval.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (e.g., every 5,000-6,000 km or annually)
Air Filter Replacement:
Refer to manual for specific mileage/time intervals
Belt Drive Inspection/Replacement:
Refer to manual for specific mileage/time intervals
Fluid Specifications
Engine Oil Type:
Specify Piaggio-approved synthetic or semi-synthetic motorcycle oil (e.g., SAE 5W-40, API SG or higher, JASO MA)
Engine Oil Capacity:
Refer to manual for specific capacity (e.g., ~1.6-1.8 liters with filter change)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (specific type and mixture ratio in manual)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT belt wear, spark plug fouling, regulator rectifier (common on many scooters), battery degradation.
Electrical Gremlins:
Can occur with age; manual's wiring diagrams and troubleshooting section are crucial.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Beverly Line:
The Beverly series represents Piaggio's premium large-wheel scooter offering, known for its blend of style, comfort, and performance.
Production
Manufacturing Location:
Primarily Italy
๐ Awards & Recognition
Recognitions
Model Reputation:
The Piaggio Beverly 500 is generally regarded as a capable and stylish maxi-scooter within its segment, appreciated for its performance and comfortable ride.