Basic Information Identification Make: Polaris Model: ATV 400 2x4 Model Years: 1994, 1995 Vehicle Type: All-Terrain Vehicle (ATV) Drive Type: 2-Wheel Drive (2x4) Codes Manual Product Name: Polaris ATV 400 2x4 1994 1995 Workshop Service Repair Manual PDF Download Introduction Market Position Segment: Utility ATV segment during the mid-1990s. Target Audience: Recreational riders, farmers, ranchers, and general utility users. Competitive Analysis Competitors: Competed against models from brands like Honda (e.g., FourTrax 300), Yamaha (e.g., Kodiak 400), Kawasaki (e.g., Bayou 400), and Suzuki (e.g., QuadRunner 400). Key Features Engine Configuration: Known for its reliable, liquid-cooled, single-cylinder engine. Drive System: Simple and robust 2x4 drivetrain, prioritizing agility and lighter weight. Suspension: Typically featured independent front suspension (IFS) and a solid rear axle with shock absorbers, offering a balance of comfort and capability. Manual Details Coverage Areas Primary Coverage: Complete service and repair for Polaris ATV 400 2x4 models Specific Systems: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Chassis, Bodywork, Steering Page Count Estimated Pages: Hundreds (Specific count not provided in description, but implies extensive coverage) Manual Type Type: Workshop Service Repair Manual Authenticity: Official Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Detailed information on engine disassembly, assembly, inspection, and repair for all internal components. Fuel And Carburetion: Comprehensive guidance on fuel system components, carburetor adjustment, cleaning, and rebuilding. Ignition System: Diagnostic procedures, component testing, and specifications for the ignition system. Transmission And Drivetrain: In-depth coverage of transmission operation, maintenance, repair, clutch service, and rear differential. Suspension And Steering: Repair and adjustment procedures for front and rear suspension components, steering system, and wheel alignment. Braking System: Service information for hydraulic brake system, including caliper, master cylinder, brake lines, and pad replacement. Electrical System: Wiring diagrams, troubleshooting guides, component testing for lighting, ignition, starter, and charging systems. Cooling System: Maintenance and repair procedures for the radiator, fan, thermostat, and coolant. Exhaust System: Information on muffler, exhaust pipe inspection and replacement. Chassis And Body: Frame inspection, body panel removal/installation, seat service, and plastic component repair. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and general inspection guidelines. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon problems. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Adjustments: Procedures for adjusting critical components such as carburetor, brakes, and clutch. Torque Specifications: Precise torque values for all critical fasteners and bolts. Technical Depth Depth Level: Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds). Diagnostic Capabilities: Detailed diagnostic trees and symptom-based troubleshooting. Special Tools: Identification and usage instructions for specialized tools required for certain procedures. Manual Specifications File Format Type: Portable Document Format (PDF) Searchability: Likely text-searchable if originally created as digital from factory. Print Quality Quality: High-resolution, suitable for printing complete manual or individual pages. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC Displacement: Approximately 375cc to 400cc (Exact displacement may vary slightly based on specific VIN or sub-model, but commonly referred to as a 400). Bore X Stroke: Specifics would be in manual; typical for this era might be around 80mm x 74mm. Cylinder Layout: Single cylinder Performance Horsepower: Estimated 25-30 HP (Actual figures vary and would be in manual). Torque: Estimated 20-25 lb-ft (Actual figures vary and would be in manual). Fuel System Carburetor: Single Mikuni carburetor (e.g., VM32SS or similar, specific model in manual). Fuel Type: Unleaded gasoline Fuel Capacity: Approximately 3.2 gallons (12.1 liters) (Would be confirmed in manual). Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Selection: High/Low range, Neutral, Reverse (Selector lever) Optional Gearing: N/A (CVT provides infinite gear ratios within its operating range). Features Clutch Type: CVT drive and driven clutches Final Drive: Shaft drive to rear differential Transmission Fluid Type: Specific type and capacity would be detailed in the manual (likely a specialized ATV transmission fluid or high-quality gear oil). Dimensions Exterior Length: Approx. 75-78 inches (190-198 cm) (Exact spec in manual). Width: Approx. 43-45 inches (109-114 cm) (Exact spec in manual). Height: Approx. 44-46 inches (112-117 cm) (Exact spec in manual). Wheelbase: Approx. 48-50 inches (122-127 cm) (Exact spec in manual). Weights Dry Weight: Approx. 470-500 lbs (213-227 kg) (Exact spec in manual). Ground Clearance: Approx. 5-7 inches (12-18 cm) (Exact spec in manual). Towing Capacity: Typically around 650 lbs (295 kg) for this class (Manual will confirm). Rack Capacity Front: Approx. 90 lbs (41 kg) (Manual will confirm). Rack Capacity Rear: Approx. 180 lbs (82 kg) (Manual will confirm). Safety Features Ratings Atv Safety Standards: Built to meet or exceed industry safety standards for ATVs of its era. Active Features Braking System: Hydraulic disc brakes front and rear for...