Basic Information Identification Make: Polaris Model: ATV 400 6x6 Model Variant: 400 6x6 Generation Generation: First Generation (1992-1998) Codes Chassis Code: Not explicitly provided in product description, but models of this era often had internal codes. Engine Code: Likely based on the Polaris Fuji-Robin 400cc engine designation. Introduction Market Position Market Segment: Utility ATV (All-Terrain Vehicle) segment, focusing on work and multi-purpose use. Target Audience: Farmers, hunters, land managers, recreational users requiring robust hauling and traction capabilities. Competitive Analysis Competitors: John Deere, Kawasaki Mule, Honda FourTrax, Yamaha Bear Tracker (though 6x6 was a distinct niche). Key Features Key Features Vehicle: 6x6 driven wheels for superior traction, robust utility chassis, automatic transmission, powerful 400cc class engine, capable of towing and carrying significant loads. Key Features Manual: Comprehensive coverage for critical model years, detailed diagrams and illustrations, professional diagnostic procedures, essential for proper maintenance and repair. Manual Details Coverage Areas Covered Years: 1994, 1995 Covered Models: Polaris ATV 400 6x6 Page Count Page Count: Estimated 200-300 pages (typical for service manuals of this era and scope). Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, lubrication, cooling system, fuel system (carburetor), exhaust system. Transmission: Automatic transmission (PVT - Polaris Variable Transmission), belt inspection and replacement, clutch service, gearcase lubrication. Drivetrain: 6x6 driveline, front and rear differentials, driveshafts, U-joints, locking mechanisms, axle maintenance. Suspension: Front and rear suspension components, shock absorbers, control arms, bushings, steering linkage. Brakes: Hydraulic brake system, master cylinders, calipers, brake lines, fluid replacement, bleeding procedures, brake pad inspection/replacement. Electrical: Ignition system, starter motor, charging system (alternator/stator), battery, lighting system, wiring diagrams, fuse/relay locations, switches. Frame And Body: Frame inspection, body panel removal/installation, rack systems, seat assembly, fenders. Wheels And Tires: Wheel hub assembly, tire pressure recommendations, lug nut torque specifications. Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, lubrication points, battery care, spark plug replacement. Troubleshooting: Diagnostic charts for common problems (e.g., starting issues, poor performance, braking problems, electrical faults). Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Overhaul: Complete engine and transmission overhaul procedures. Adjustments: Carburetor adjustment, timing settings, cable adjustments. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers basic maintenance to complete engine rebuilds and diagnostic procedures. Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable if professionally created PDF. Print Quality Print Quality: Assumed to be high-resolution images and text for clarity when printed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Engine Displacement: Approx. 398 cc (24.3 cubic inches) Bore X Stroke: Typical for this class: ~84 mm x 70 mm (specifics may vary slightly) Cooling System: Liquid-cooled Ignition System: CDI (Capacitor Discharge Ignition) Performance Horsepower: Estimated 20-25 HP (typical for a 400cc utility ATV of this era) Torque: Estimated 25-30 lb-ft (typical for a 400cc utility ATV of this era) Fuel System Carburetor Type: Mikuni VM series (e.g., VM32 or similar) Fuel Type: Unleaded gasoline Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) Automatic (CVT) Drive Modes: 2WD, 6WD, 6WD with Lock Optional Optional Transmission: N/A for this specific model/year combination as PVT was standard. Features Gear Reduction: Provides significant torque for utility applications. Transmission Fluid Type: Polaris Synthetic Oil (or equivalent SAE 5W-50, check manual for exact spec). Transmission Fluid Capacity: Approx. 1 quart (refer to manual for precise quantity). Dimensions Exterior Length: Approx. 90-100 inches (1994/1995 models). Width: Approx. 45-50 inches. Height: Approx. 40-45 inches. Cargo Front Rack Capacity: Estimated 50-75 lbs. Rear Rack Capacity: Estimated 100-150 lbs. Towing Capacity: Typically rated for 1,000-1,500 lbs. Weights Dry Weight: Approx. 550-600 lbs. Ground Clearance: Approx. 7-9 inches. Safety Features Ratings Safety Ratings: N/A (ATVs are not typically crash-tested or rated by agencies like NHTSA). Active Features Braking System: Hydraulic disc brakes (front and rear). Throttle Limiter: Standard on many ATVs of this era for novice riders. Parking Brake: Yes, integrated into the braking system. Passive Features Lighting: Headlights, taillight, brake light. Operator Protection: Handlebar controls, footwells, seating position designed for stability (operator must wear appropriate safety gear). Technology Features Infotainment Infotainment Features: None. This is a utilitarian vehicle focused on function, not entertainment features like radios or digital displays found on modern ATVs. Driver Assistance Driver Assistance Features: None. Basic mechanical controls only. Connectivity Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually (refer to manual for exact mileage/time). Air Filter Cleaning: Check every 20-40 hours, clean/replace as needed, especially in dusty conditions. Spark Plug Replacement: Inspect at 100 hours, replace as needed (standard NGK or Champion plug, check manual). Brake Fluid Flush: Every 2 years or as needed for performance. Fluid Specifications Engine Oil: SAE 5W-50 Synthetic...