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Polaris Indy 500 RMK 1998 PDF Service/Shop Repair Manual Download
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Basic Information Identification Make: Polaris Model: Indy 500 RMK Year: 1998 Vehicle Type: Snowmobile Codes Engine Code Example: LC 500 (Liquid-Cooled) Introduction Market Position Positioning: The Polaris Indy 500 RMK...
Type: Motorcycles
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| Basic Information | |
| Identification | |
| Make: | Polaris |
| Model: | Indy 500 RMK |
| Year: | 1998 |
| Vehicle Type: | Snowmobile |
| Codes | |
| Engine Code Example: | LC 500 (Liquid-Cooled) |
| Introduction | |
| Market Position | |
| Positioning: | The Polaris Indy 500 RMK was a popular model in the mountain/off-trail segment, known for its versatility and performance in deep snow. |
| Competitive Analysis | |
| Competitors 1998: | Arctic Cat ZR series, Ski-Doo MXZ series. |
| Key Features | |
| Rmk Focus: | RMK designation indicates its focus on 'Ride Motion Kinetics' and mountain riding capabilities, featuring longer track and higher ground clearance compared to trail models. |
| Engine Type: | Proven Liberty 500 liquid-cooled twin-cylinder engine. |
| Manual Value | |
| Owner Benefit: | Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring longevity of the snowmobile. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Complete Service and Repair |
| Secondary Coverage: | Maintenance, Troubleshooting, Diagnostics, Overhaul |
| Page Count | |
| Number Of Pages: | 880 |
| Manual Type | |
| Type: | Factory Service/Shop Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine overhaul, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system. |
| Fuel System: | Carburetor tuning and rebuilding (Mikuni VM series), fuel pump, fuel lines, fuel tank. |
| Ignition System: | CDI unit, ignition coils, spark plugs, timing adjustments. |
| Drive System: | Primary (drive clutch) and secondary (driven clutch) maintenance, belt replacement, gearcase lubrication and overhaul. |
| Suspension Front: | IFS (Independent Front Suspension) components, shocks, springs, skis, steering system. |
| Suspension Rear: | RMK (Ride Motion Kinetics) rear suspension, track, bogie wheels, shock absorbers, torque arms. |
| Brakes: | Hydraulic disc brake system, caliper, master cylinder, fluid replacement, bleeding procedures. |
| Electrical System: | Wiring diagrams, lighting, battery, starter, kill switch, gauges. |
| Chassis And Body: | Frame, plastic body panels, seat, handlebars, running boards. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, spark plug replacement, air filter cleaning/replacement, track tension adjustment, clutch cleaning. |
| Troubleshooting: | Diagnostic charts for common starting, running, and performance issues. |
| Rebuilds: | Complete engine rebuilds, carburetor overhauls, clutch rebuilding. |
| Adjustments: | Carburetor jetting, ignition timing, suspension settings, brake adjustments. |
| Replacements: | Component replacement for engine parts, suspension links, brake pads, belts, clutches. |
| Technical Depth | |
| Depth: | Comprehensive: Covers everything from basic fluid checks to complete engine and drivetrain teardowns and rebuilds. |
| Diagnostics: | Detailed diagnostic procedures and troubleshooting flowcharts. |
| Illustrations: | Hundreds of illustrations, diagrams, and exploded views. |
| Searchability: | Searchable PDF format allows for quick access to specific information. |
| Printing: | Allows printing of specific pages for workshop use. |
| Manual Specifications | |
| File Format | |
| Format: | |
| File Size: | 140 MB |
| Print Quality | |
| Quality: | High-resolution, clear and legible text and images. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Type: | 2-stroke, liquid-cooled, parallel twin cylinder |
| Displacement: | 488cc (approx.) |
| Bore X Stroke: | 65.0 mm x 73.8 mm (typical for this engine family) |
| Carburetion: | Dual Mikuni VM34SS (or similar twin carburetors) |
| Cooling System: | Liquid-cooled with radiator and fan |
| Performance | |
| Horsepower Estimate: | Approx. 80-90 HP (varies slightly with tuning and conditions) |
| Fuel System | |
| Fuel Type: | Unleaded gasoline (minimum 87 octane recommended, check manual for specifics) |
| Oil Injection: | Automatic oil injection system (Polaris VES or similar) |
| Engine Components | |
| Cylinder Material: | Aluminum with nickel-silicon bore |
| Transmission | |
| Standard | |
| Type: | CVT (Continuously Variable Transmission) featuring Polaris P-85 Drive Clutch and P-90 Driven Clutch. |
| Features | |
| Clutch Operation: | Centrifugal drive clutch and spring-loaded driven clutch for automatic ratio adjustment. |
| Gearcase Lubrication: | Sealed gearcase requiring specific gear oil. |
| Dimensions | |
| Exterior | |
| Track Length X Width: | Typically 133.5" x 15" (standard for RMK models) |
| Lug Height: | Often 1.75" or higher for RMK models, for deep snow traction. |
| Weights | |
| Dry Weight: | Approx. 470-500 lbs (varies slightly) |
| Safety Features | |
| Ratings | |
| Safety Standards: | Complies with applicable industry safety standards for snowmobiles of its era. |
| Active Features | |
| Kill Switch: | Engine kill switch with tether cord (standard safety feature). |
| Passive Features | |
| Lighting: | Headlight, taillight, and brake light for visibility. |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Basic instrumentation typically includes speedometer, tachometer, engine temperature gauge, and indicator lights. |
| Driver Assistance | |
| N A: | No electronic driver assistance features common in modern vehicles. |
| Connectivity | |
| N A: | No digital connectivity features. |
| Maintenance | |
| Service Intervals | |
| Oil Change Engine: | Refer to manual for specific interval (typically seasonal or per usage hours/miles). |
| Clutch Maintenance: | Clutch inspection and cleaning recommended annually or as needed based on performance. |
| Spark Plugs: | Check and gap annually; replace as recommended (e.g., NGK BR9ES or equivalent). |
| Fluid Specifications | |
| 2-Stroke Oil: | High-quality 2-stroke synthetic or semi-synthetic snowmobile oil (Polaris Premium 2-Cycle Oil or equivalent). |
| Gearcase Oil: | Specific gearcase lubricant (e.g., Polaris Gearcase Lube or SAE 80W-90 GL-5 gear oil). Refer to manual for exact specification and capacity. |
| Coolant: | Ethylene glycol-based antifreeze coolant with corrosion inhibitors (e.g., 50/50 mix with distilled water). |
| Known Issues | |
| Carburetor Icing: | Common issue in cold, humid conditions; requires proper jetting or anti-icing additives. |
| Clutch Wear: | Drive belts and clutch components can wear over time; regular inspection and replacement are crucial for performance. |
| Suspension Bushings: | Wear in suspension bushings and ball joints can lead to steering looseness and handling issues. |
| Vehicle History | |
| Brand Heritage | |
| Polaris History: | Polaris has a long-standing history in snowmobile manufacturing, dating back to the 1950s, known for innovation and performance. |
| Model Evolution | |
| Indy Lineage: | The Indy series was a cornerstone of Polaris's snowmobile offerings, with various engine sizes and chassis configurations evolving over the years. |
| Rmk Development: | RMK models were specifically developed to enhance deep snow and mountain performance, featuring longer tracks and specialized suspension systems. |
| Production | |
| Production Period: | The 1998 model year falls within a significant period of growth and refinement for Polaris snowmobiles. |
| Awards & Recognition | |
| Recognitions | |
| General Reputation: | Polaris snowmobiles of this era were generally well-regarded for their performance and durability in their respective categories. |