This comprehensive workshop manual is specifically designed for the Polaris Outlaw and Sportsman 90 ATVs, covering all models from 2008 onward. It provides detailed instructions and illustrations for a wide range of repair and maintenance procedures, making it an indispensable resource for both experienced mechanics and DIY enthusiasts. Explore detailed information on various aspects of your ATV, including: * **General Information:** Get acquainted with your ATV's specifications, safety precautions, and general operating procedures. * **Maintenance:** Learn how to perform routine maintenance tasks like oil changes, filter replacements, and lubrication. * **Fuel System & Air Intake:** Gain insight into the fuel system, carburetor, and air intake components. * **Engine:** Dive into the intricacies of your ATV's engine, covering aspects like disassembly, rebuild, and troubleshooting. * **Transmission & Final Drive:** Understand the workings of the transmission and final drive system, along with repair and maintenance procedures. * **Electrical & Ignition System:** This section covers the electrical system, including wiring diagrams, troubleshooting, and repair procedures. * **Steering & Suspension:** Learn how to service and repair the steering, suspension, and related components. * **Brake System:** Understand the brake system, including adjustments, repairs, and maintenance. * **Wheel & Tires:** Information on maintaining and repairing wheels and tires. * **Kick Start/Troubleshooting:** Guidance on troubleshooting issues related to the kick start and addressing common problems. * **Carburetor System:** Detailed information on the carburetor system, including adjustments, cleaning, and repairs. * **Body System:** Instructions for repairing and maintaining the body panels and other external components. * **Control Arm:** Detailed instructions for servicing and repairing the control arm assembly. * **Swing Arm/Tie Rod:** Comprehensive information on the swing arm and tie rod, including maintenance and repair procedures. * **Handlebar:** Learn how to service and repair the handlebar and associated components. * **CVT System:** Explore the workings of the Continuously Variable Transmission (CVT) system, including adjustments and repairs. * **Drive Clutch Service:** Detailed instructions for servicing and repairing the drive clutch system. * **Switches & Controls:** Information on repairing and replacing switches and controls. * **Charging System:** Learn about the charging system and how to diagnose and repair any issues. * **Battery:** Information on the battery system, including maintenance and replacement procedures. * **Starting System:** A guide to troubleshooting and repairing the starting system. * **Wire Diagram:** A comprehensive wiring diagram for your ATV, aiding in electrical system diagnosis and repair. This manual is your one-stop resource for keeping your Polaris Outlaw and Sportsman 90 ATV operating at peak performance.

The Polaris Outlaw and Sportsman 90, launched in 2008 and continued in production for several years, are youth-oriented ATVs specifically designed for young riders seeking an entry point into the world of off-road riding. These machines are built on a robust chassis and feature a 90cc four-stroke engine, offering a balance of power and manageable performance for beginners. The Outlaw 90, with its black and silver color scheme, emphasizes a sportier aesthetic, while the Sportsman 90, boasting a red and black color scheme, leans towards a more utility-oriented design. Both models share key features like a smooth-shifting automatic transmission with reverse, a comfortable rider seat, and responsive handling thanks to a suspension system that ensures a stable and controlled ride even on uneven terrain. These features make both the Outlaw and Sportsman 90 ideal platforms for young riders to learn the basics of ATV operation and enjoy the thrills of off-road adventures. Beyond their recreational appeal, the Polaris Outlaw and Sportsman 90 ATVs also showcase several safety features designed to prioritize responsible riding. A tether switch is included, which automatically shuts off the engine if the rider is separated from the ATV, preventing potential accidents. These ATVs also incorporate a speed limiter, allowing parents to adjust the maximum speed the ATV can reach, ensuring a safe and controlled riding experience for younger riders. This combination of features prioritizes safety and encourages responsible riding, making the Outlaw and Sportsman 90 a popular choice for parents seeking a reliable and safe ATV for their children's off-road adventures. The Polaris Outlaw and Sportsman 90 represent a gateway into the world of off-road riding, offering young riders a fun and engaging experience while upholding safety as a paramount priority.