🏷️ Basic Information Identification Make: Polaris Model: Ranger Model Variant: 500 Sub Model Variants: 2x4, 4x4, 6x6, 500 EFi, 2x4 Carbureted Product Name: Polaris Ranger 500 2x4 4x4 6x6 500 EFi 2x4 Carbureted 1999-2012 Service Repair Workshop Manual Download PDF 👋 Introduction Market Position Target Audience: Polaris Ranger 500 owners, independent repair shops, technicians Competitive Analysis Value Proposition: Provides complete factory service information, saving significant costs compared to dealership service or less comprehensive manuals. Key Features Content Scope: Covers all repairs, servicing, and troubleshooting for the specified model years and variants. Delivery Method: Instant download for immediate access 📋 Manual Details Coverage Areas Covered Model Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Covered Variants: Ranger 500 2x4, Ranger 500 4x4, Ranger 500 6x6, Ranger 500 EFi, Ranger 500 2x4 Carbureted Page Count Estimated Pages: Hundreds (detailed with photos & diagrams) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download Accessibility Device Compatibility: Computers (Windows & MAC), Tablets, Smartphones Licensing Usage Rights: Lifetime use, unlimited installations 📖 Manual Coverage Systems Covered Powertrain: Engine (carbureted & EFI), transmission, drivetrain (2x4, 4x4, 6x6) Chassis And Suspension: Frame, suspension (front & rear), steering, wheels, tires Braking System: Hydraulic brake system, calipers, master cylinder, lines Electrical System Electrical Components: Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starting system, fuel injection system (EFI models) Body And Frame Body Panels: Bodywork, plastics, seats, cargo bed Fuel System Fuel Delivery: Fuel tank, fuel pump, fuel lines, carburetor (for carbureted models), EFI components (for EFI models) Cooling System Cooling Components: Radiator, coolant, fan, water pump, thermostat Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, ignition system checks Troubleshooting: Diagnostic procedures, fault finding for all major systems Repair And Rebuild: Component-level repair, complete engine and transmission overhauls Disassembly And Assembly: Step-by-step instructions with exploded diagrams for all major assemblies Wiring Diagrams: Complete electrical system wiring schematics Technical Depth Depth: Comprehensive factory-level detail for professional mechanics and DIY enthusiasts Illustrations Diagrams And Photos: Hundreds of detailed photos and exploded diagrams 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single page or entire manual) Searchability Text Search: Likely searchable text within PDF for efficient information retrieval Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, Twin-Cylinder (Commonly) - Specific configurations may vary slightly between Carbureted and EFI models. Engine Displacement Displacement: 499cc to 500cc (Exact displacement may vary by specific model year and variant) Performance Horsepower Range: Approximately 30-35 HP (estimated, varies by model year and specific tuning) Torque Range: Approximately 28-32 lb-ft (estimated, varies by model year and specific tuning) Fuel System Carbureted Models: Mikuni BSR34 or similar carburetor Efi Models: Electronic Fuel Injection (EFI) system, likely including throttle body, injectors, ECU Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Gear Selection: High, Low, Neutral, Reverse, Park Features Drive Modes: 2WD, 4WD, AWD (viscous or electronic engagement depending on model year) Fluid Specification Cvt Fluid: Polaris recommended CVT fluid (e.g., AGL Synthetic Gearcase Lubricant or equivalent) 📐 Dimensions Exterior Length: Approx. 106-118 inches (varies by model and specific year) Width: Approx. 50-60 inches (varies by model and specific year) Height: Approx. 70-75 inches (varies by model and specific year) Weights Curb Weight: Approx. 900-1100 lbs (varies by model and specific year) Cargo Cargo Bed Capacity: Approx. 400-800 lbs (varies by model and specific year) Towing Towing Capacity: Approx. 500-1500 lbs (varies by model and specific year) 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) certified Active Features Braking System Type: Hydraulic disc brakes (front and rear) Passive Features Seatbelts: 3-point seat belts Lighting: Headlights, taillights, brake lights 💡 Technology Features Infotainment Audio System: Basic; typically no integrated infotainment system, but provisions for aftermarket accessories. Driver Assistance Efi System: Electronic Fuel Injection (on applicable models) for improved fuel efficiency and performance over carbureted systems. Connectivity Accessories: May include 12V power outlets for charging accessories. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100 hours or 6 months, whichever comes first (refer to manual for exact specification) Air Filter Cleaning: Inspect/clean every 50 hours, replace as needed (refer to manual) Spark Plug Replacement: Typically every 100 hours or annually (refer to manual for specific type and gap) Fluid Specifications Engine Oil Type: Polaris Synthetic 2W-50 or recommended equivalent (API SG or higher) Engine Oil Capacity: Approx. 2.0-2.5 quarts (refer to manual for exact capacity) Coolant Type: Polaris recommended Antifreeze/Coolant or a quality ethylene glycol-based coolant with corrosion inhibitors Known Issues Cvtpulley Belt: Wear and tear on CVT belt is common; regular inspection and replacement are crucial for performance and preventing damage. Fuel Pump: EFI models may experience fuel...