๐ท๏ธ Basic Information Identification Make: Polaris Model: Scrambler 400 2x4 Year: 2001 Product Type: Parts Manual Format: PDF Download ๐ Introduction Market Position Target User: Polaris ATV owners, DIY mechanics, service technicians performing maintenance or repairs on the 2001 Scrambler 400 2x4. Competitive Analysis Value Proposition: Provides essential part identification for cost-effective home maintenance and repair, extending the life and reliability of the ATV. Key Features Content Highlight: Includes exploded diagrams for visual part identification, comprehensive part number listings, and coverage of nearly all mechanical and body assemblies. ๐ Manual Details Coverage Areas Systems Covered: Chassis, Engine, Drivetrain, Electrical, Fuel System, Cooling System, Exhaust System, Controls, Suspension, Brakes, Bodywork Components Component Cataloging: Each section lists specific components with associated part numbers, covering everything from small fasteners to major assemblies. Page Count Page Count: 48 Manual Type Manual Type: Parts Catalog / Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine, Carburetor, Oil Pump, Magneto, Recoil Starter, Starting Motor, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase, Rear Wheel Drive, Piston, Crankshaft, Crankcase, Cylinder Chassis And Suspension: Front Strut, Front Wheel, Front Brake, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Front Drive, Front Tightener Body And Controls: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Handlebar and Headlight Pod, Steering Post, Controls (Throttle ASM./Cable, Master Cylinder/Brake Line), Decals Ancillary Systems: Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Electrical/Taillight, Gear Selector Procedures Included Part Identification: Detailed exploded diagrams and part number lists for all components. Maintenance Assistance: Facilitates identification of parts for routine maintenance tasks. Repair Guidance: Essential for identifying and sourcing correct replacement parts for repairs. Technical Depth Depth: Comprehensive parts catalog with exploded views and part numbers, focusing on component identification for assembly, disassembly, maintenance, and repair. Diagram Quality: Features detailed exploded diagrams essential for accurate part identification and reassembly. ๐ Manual Specifications File Format File Type: Portable Document Format (PDF) File Size Consideration: PDF format allows for efficient digital storage and sharing. Printability enables on-demand physical copies for the workshop. Print Quality Print Options: Printable, allowing users to print only necessary sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Content Searchability Searchable Text: Likely contains searchable text for part numbers and component names, enhancing ease of use. โ๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 378 cc (Approx.) Performance Bore X Stroke: Refer to specific internal engine sections for exact dimensions (typically available in detailed service manuals, but this parts manual focuses on component identification). Horsepower: Typically in the range of 30-35 HP for this class of ATV. Torque: Torque figures vary, but generally optimized for low-end grunt suitable for off-road use. Fuel System Carburetion: Likely a Mikuni VM series carburetor (specific model number available within the manual's carburetor section). Fuel Type: Unleaded gasoline Oil System Oil Type: 2-stroke oil injection system (refer to oil tank and oil pump sections for specific oil recommendations and part numbers). Ignition Ignition System: CDI (Capacitor Discharge Ignition) with Magneto for power generation. Cooling System Cooling Method: Liquid-cooled. ๐ง Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Polaris Automatic Transmission Fluid (ATF). Drive System: Shaft drive to rear axle. Features Clutch System: Centrifugal clutch system (Drive Clutch and Driven Clutch) for automatic gear engagement. Gear Selection: Forward, Neutral, Reverse (operated by a gear selector lever). ๐ Dimensions Exterior Wheelbase: Refer to specific chassis diagrams for exact wheelbase measurements. Weights Dry Weight: Approximately 500-550 lbs (227-249 kg). Fuel Capacity: Typically around 3.2-3.5 gallons (12.1-13.2 liters). ๐ก๏ธ Safety Features Ratings Safety Standards: Designed to meet or exceed industry safety standards for ATVs. Active Features Braking System: Hydraulic disc brakes (front and rear). Lighting: Headlights and taillight for visibility. Passive Features Frame Construction: Robust steel frame designed for off-road durability. ๐ก Technology Features Infotainment Display Features: Basic instrument cluster typically includes speedometer, odometer, and indicator lights (e.g., neutral, high beam, oil). Driver Assistance Traction Control: N/A (This is a 2WD model without advanced electronic aids). Connectivity Charging System: 12V electrical system powered by a magneto, providing power for ignition and lights. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to the owner's manual for specific intervals, but typically every 20-30 engine hours or annually for the 2-stroke oil injection system. Crankcase oil (if applicable for gearcase) would have its own interval. Air Filter Cleaning: Frequent inspection and cleaning recommended, especially in dusty conditions. Spark Plug Replacement: Typically every 100-200 engine hours or as needed based on inspection. Belt Inspection: Regular inspection of the drive belt for wear and tension is critical, especially after strenuous use. Fluid Specifications Gearcase Oil: Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent 75W-90 synthetic gear oil (verify exact specifications and part numbers in the manual). Cooling...
Polaris ATV owners, DIY mechanics, service technicians performing maintenance or repairs on the 2001 Scrambler 400 2x4.
Competitive Analysis
Value Proposition:
Provides essential part identification for cost-effective home maintenance and repair, extending the life and reliability of the ATV.
Key Features
Content Highlight:
Includes exploded diagrams for visual part identification, comprehensive part number listings, and coverage of nearly all mechanical and body assemblies.
Front Strut, Front Wheel, Front Brake, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Front Drive, Front Tightener
Body And Controls:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Handlebar and Headlight Pod, Steering Post, Controls (Throttle ASM./Cable, Master Cylinder/Brake Line), Decals
Detailed exploded diagrams and part number lists for all components.
Maintenance Assistance:
Facilitates identification of parts for routine maintenance tasks.
Repair Guidance:
Essential for identifying and sourcing correct replacement parts for repairs.
Technical Depth
Depth:
Comprehensive parts catalog with exploded views and part numbers, focusing on component identification for assembly, disassembly, maintenance, and repair.
Diagram Quality:
Features detailed exploded diagrams essential for accurate part identification and reassembly.
๐ Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
File Size Consideration:
PDF format allows for efficient digital storage and sharing. Printability enables on-demand physical copies for the workshop.
Print Quality
Print Options:
Printable, allowing users to print only necessary sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Content Searchability
Searchable Text:
Likely contains searchable text for part numbers and component names, enhancing ease of use.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
378 cc (Approx.)
Performance
Bore X Stroke:
Refer to specific internal engine sections for exact dimensions (typically available in detailed service manuals, but this parts manual focuses on component identification).
Horsepower:
Typically in the range of 30-35 HP for this class of ATV.
Torque:
Torque figures vary, but generally optimized for low-end grunt suitable for off-road use.
Fuel System
Carburetion:
Likely a Mikuni VM series carburetor (specific model number available within the manual's carburetor section).
Fuel Type:
Unleaded gasoline
Oil System
Oil Type:
2-stroke oil injection system (refer to oil tank and oil pump sections for specific oil recommendations and part numbers).
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition) with Magneto for power generation.
Centrifugal clutch system (Drive Clutch and Driven Clutch) for automatic gear engagement.
Gear Selection:
Forward, Neutral, Reverse (operated by a gear selector lever).
๐ Dimensions
Exterior
Wheelbase:
Refer to specific chassis diagrams for exact wheelbase measurements.
Weights
Dry Weight:
Approximately 500-550 lbs (227-249 kg).
Fuel Capacity:
Typically around 3.2-3.5 gallons (12.1-13.2 liters).
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Designed to meet or exceed industry safety standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes (front and rear).
Lighting:
Headlights and taillight for visibility.
Passive Features
Frame Construction:
Robust steel frame designed for off-road durability.
๐ก Technology Features
Infotainment
Display Features:
Basic instrument cluster typically includes speedometer, odometer, and indicator lights (e.g., neutral, high beam, oil).
Driver Assistance
Traction Control:
N/A (This is a 2WD model without advanced electronic aids).
Connectivity
Charging System:
12V electrical system powered by a magneto, providing power for ignition and lights.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to the owner's manual for specific intervals, but typically every 20-30 engine hours or annually for the 2-stroke oil injection system. Crankcase oil (if applicable for gearcase) would have its own interval.
Air Filter Cleaning:
Frequent inspection and cleaning recommended, especially in dusty conditions.
Spark Plug Replacement:
Typically every 100-200 engine hours or as needed based on inspection.
Belt Inspection:
Regular inspection of the drive belt for wear and tension is critical, especially after strenuous use.
Fluid Specifications
Gearcase Oil:
Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent 75W-90 synthetic gear oil (verify exact specifications and part numbers in the manual).
Cooling System Coolant:
Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water). Specific Polaris coolant part number may be listed.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Drive belts (clutch wear), suspension bushings, wheel bearings, and carburation (fouling or adjustment issues due to fuel quality or age).
Electrical Components:
While generally reliable, starter motors, ignitions coils, and battery connections can be points of inspection.
Maintenance Tips
2 Stroke Care:
Proper fuel-to-oil ratio (if premixing, though this model likely has oil injection) and using high-quality 2-stroke oil are crucial for engine longevity.
๐ Vehicle History
Brand Heritage
Polaris Atv Legacy:
Polaris has a long-standing history in the ATV market, known for innovation and performance-oriented recreational vehicles.
Model Evolution
Scrambler Lineage:
The Scrambler line has historically been positioned as a sport-utility ATV, offering a blend of trail riding capability and performance features.
Production
Manufacturing Era:
The 400cc 2-stroke engine and platform were popular in the late 1990s and early 2000s for Polaris.
๐ Awards & Recognition
Recognitions
Industry Standing:
The Polaris Scrambler 400 2x4 was a popular and well-regarded model in its class for its balanced performance and utility.