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POLARIS SPORT TOURING Snowmobile Replacement Parts Manual 2004

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Polaris Model: Sport Touring Year: 2004 Vehicle Type: Snowmobile Codes Oem Part Number Prefix: Likely prefixed by model or series code, e.g., '263' ๐Ÿ‘‹ Introduction Market Position Market Position: The Polaris Sport Touring was positioned as a comfortable and capable touring snowmobile, suitable for extended rides and carrying a passenger, offering a balance of performance and amenities for recreational use. Competitive Analysis Competitive Analysis: Competed with touring models from other major manufacturers like Ski-Doo (e.g., Grand Touring series) and Yamaha (e.g., Mountain Max series for general performance, though touring specifics vary). Polaris models were known for their Liberty engine performance and Pro-Ride chassis (though the 2004 may predate full Pro-Ride implementation, it represented Polaris's evolving chassis design). Key Features Key Features: Emphasis on rider comfort, passenger accommodations (likely with a comfortable seat and backrest), storage capacity for touring, and reliable engine performance. The 'Sport' designation suggests a degree of performance capability beyond basic touring. ๐Ÿ“‹ Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Chassis, Suspension (Front & Rear), Steering, Brakes, Drive System (Track & Drive Sprocket), Electrical System, Body Panels, Seat, Handlebars, Controls, Exhaust System, Cooling System (if applicable) Page Count Page Count: Not specified, typical for model year parts manuals range from 150-300 pages. Manual Type Manual Type: OEM Replacement Parts Manual Language Language: English Format Format: PDF Download Completeness Manual Completeness: A complete parts catalog for the specified model year, covering all factory-supplied components. ๐Ÿ“– Manual Coverage Systems Covered Engine Components: Cylinder block, pistons, connecting rods, crankshaft, cylinder head, valves, camshafts, timing components, lubrication system (oil pump, oil filter), cooling system (radiator, thermostat, water pump if applicable), ignition system (spark plugs, coils), starter motor, carburetor(s)/fuel injection system components. Procedures Included Disassembly Assembly Guidance: Provides exploded view diagrams for identification and correct reassembly of components during disassembly and repair. Technical Depth Technical Depth: Detailed part identification and cataloging, enabling users to accurately identify and order replacement parts for repair and maintenance. Does not typically include detailed repair procedures or torque specifications, which would be found in a service manual. Parts Identification Part Number Listing: Comprehensive listing of all OEM part numbers for every component, crucial for ordering correct replacements. Exploded Diagrams: High-quality, detailed exploded view diagrams of all major assemblies, illustrating the relationship and order of parts. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution digital format, suitable for printing individual pages or the entire document. Image clarity for diagrams is a key feature. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchable Text: PDF format typically allows for text searching of part names and numbers. โš™๏ธ Engine Specifications Primary Engine Engine Family: Polaris Liberty Engine Engine Type: 2-stroke, liquid-cooled twin-cylinder (typical for this era and model type, specific displacement and configuration to be confirmed from manual content). Typical Displacement: Likely in the 600cc to 700cc range, or potentially higher for touring models. Performance Horsepower Range: Estimated 100-130 HP, depending on exact displacement and tuning. Torque Characteristics: Designed for strong mid-range torque for pulling power and comfortable cruising. Fuel System Fuel Delivery: Carbureted (likely Mikuni) or potentially early EFI depending on specific sub-model. Fuel Type: Unleaded gasoline Lubrication Oil System: Autolube (oil injection system) or premix, depending on engine design. Cooling System Cooling System Type: Liquid-cooled Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) or similar electronic ignition system. ๐Ÿ”ง Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) - Polaris P-85/P-90 Drive Clutch and PV-X Driven Clutch Optional Optional Transmission: N/A (CVT was standard for this type of snowmobile) Features Clutch Engagement: Designed for smooth engagement and optimized power delivery across varied speeds and loads. Drive System: Chaincase drive with belt primary drive from engine to driven clutch. ๐Ÿ“ Dimensions Exterior Overall Length: Varies by specific model configuration, typically 110-120 inches. Overall Width: Typically 48-50 inches. Track Length: Commonly 121 inches, potentially 133 inches for touring variants. Track Width: 15 inches Weights Dry Weight: Typically in the 450-550 lb range. Payload Capacity: Sufficient for two riders and gear. Suspension Front Suspension Type: IFS (Independent Front Suspension) - likely a Wishbone or A-Arm design with shock absorbers. Rear Suspension Type: Rear Suspension - likely a torque-sensing or coupled suspension system designed for track articulation and ride comfort. ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings: N/A (Snowmobiles are not subject to traditional automotive safety ratings like NHTSA or IIHS). Active Features Active Safety Features: Hydraulic disc brakes, reliable steering system, adequate lighting (headlights, taillight, brake light). Passive Features Passive Safety Features: Integrated handguards, potential for electric start, kill switch/lanyard. ๐Ÿ’ก Technology Features Infotainment Infotainment Features: Basic instrumentation: speedometer, tachometer, fuel gauge, engine temp warning light, oil level indicator. Driver Assistance Driver Assistance Features: N/A (No advanced electronic driver assistance systems typical of modern vehicles)....
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POLARIS SPORT TOURING Snowmobile Replacement Parts Manual 2004POLARIS SPORT TOURING Snowmobile Replacement Parts Manual 2004POLARIS SPORT TOURING Snowmobile Replacement Parts Manual 2004POLARIS SPORT TOURING Snowmobile Replacement Parts Manual 2004
๐Ÿท๏ธ Basic Information
Identification
Make:
Polaris
Model:
Sport Touring
Year:
2004
Vehicle Type:
Snowmobile
Codes
Oem Part Number Prefix:
Likely prefixed by model or series code, e.g., '263'
๐Ÿ‘‹ Introduction
Market Position
Market Position:
The Polaris Sport Touring was positioned as a comfortable and capable touring snowmobile, suitable for extended rides and carrying a passenger, offering a balance of performance and amenities for recreational use.
Competitive Analysis
Competitive Analysis:
Competed with touring models from other major manufacturers like Ski-Doo (e.g., Grand Touring series) and Yamaha (e.g., Mountain Max series for general performance, though touring specifics vary). Polaris models were known for their Liberty engine performance and Pro-Ride chassis (though the 2004 may predate full Pro-Ride implementation, it represented Polaris's evolving chassis design).
Key Features
Key Features:
Emphasis on rider comfort, passenger accommodations (likely with a comfortable seat and backrest), storage capacity for touring, and reliable engine performance. The 'Sport' designation suggests a degree of performance capability beyond basic touring.
๐Ÿ“‹ Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Chassis, Suspension (Front & Rear), Steering, Brakes, Drive System (Track & Drive Sprocket), Electrical System, Body Panels, Seat, Handlebars, Controls, Exhaust System, Cooling System (if applicable)
Page Count
Page Count:
Not specified, typical for model year parts manuals range from 150-300 pages.
Manual Type
Manual Type:
OEM Replacement Parts Manual
Language
Language:
English
Format
Format:
PDF Download
Completeness
Manual Completeness:
A complete parts catalog for the specified model year, covering all factory-supplied components.
๐Ÿ“– Manual Coverage
Systems Covered
Engine Components:
Cylinder block, pistons, connecting rods, crankshaft, cylinder head, valves, camshafts, timing components, lubrication system (oil pump, oil filter), cooling system (radiator, thermostat, water pump if applicable), ignition system (spark plugs, coils), starter motor, carburetor(s)/fuel injection system components.
Procedures Included
Disassembly Assembly Guidance:
Provides exploded view diagrams for identification and correct reassembly of components during disassembly and repair.
Technical Depth
Technical Depth:
Detailed part identification and cataloging, enabling users to accurately identify and order replacement parts for repair and maintenance. Does not typically include detailed repair procedures or torque specifications, which would be found in a service manual.
Parts Identification
Part Number Listing:
Comprehensive listing of all OEM part numbers for every component, crucial for ordering correct replacements.
Exploded Diagrams:
High-quality, detailed exploded view diagrams of all major assemblies, illustrating the relationship and order of parts.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution digital format, suitable for printing individual pages or the entire document. Image clarity for diagrams is a key feature.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchable Text:
PDF format typically allows for text searching of part names and numbers.
โš™๏ธ Engine Specifications
Primary Engine
Engine Family:
Polaris Liberty Engine
Engine Type:
2-stroke, liquid-cooled twin-cylinder (typical for this era and model type, specific displacement and configuration to be confirmed from manual content).
Typical Displacement:
Likely in the 600cc to 700cc range, or potentially higher for touring models.
Performance
Horsepower Range:
Estimated 100-130 HP, depending on exact displacement and tuning.
Torque Characteristics:
Designed for strong mid-range torque for pulling power and comfortable cruising.
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni) or potentially early EFI depending on specific sub-model.
Fuel Type:
Unleaded gasoline
Lubrication
Oil System:
Autolube (oil injection system) or premix, depending on engine design.
Cooling System
Cooling System Type:
Liquid-cooled
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system.
๐Ÿ”ง Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) - Polaris P-85/P-90 Drive Clutch and PV-X Driven Clutch
Optional
Optional Transmission:
N/A (CVT was standard for this type of snowmobile)
Features
Clutch Engagement:
Designed for smooth engagement and optimized power delivery across varied speeds and loads.
Drive System:
Chaincase drive with belt primary drive from engine to driven clutch.
๐Ÿ“ Dimensions
Exterior
Overall Length:
Varies by specific model configuration, typically 110-120 inches.
Overall Width:
Typically 48-50 inches.
Track Length:
Commonly 121 inches, potentially 133 inches for touring variants.
Track Width:
15 inches
Weights
Dry Weight:
Typically in the 450-550 lb range.
Payload Capacity:
Sufficient for two riders and gear.
Suspension
Front Suspension Type:
IFS (Independent Front Suspension) - likely a Wishbone or A-Arm design with shock absorbers.
Rear Suspension Type:
Rear Suspension - likely a torque-sensing or coupled suspension system designed for track articulation and ride comfort.
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Snowmobiles are not subject to traditional automotive safety ratings like NHTSA or IIHS).
Active Features
Active Safety Features:
Hydraulic disc brakes, reliable steering system, adequate lighting (headlights, taillight, brake light).
Passive Features
Passive Safety Features:
Integrated handguards, potential for electric start, kill switch/lanyard.
๐Ÿ’ก Technology Features
Infotainment
Infotainment Features:
Basic instrumentation: speedometer, tachometer, fuel gauge, engine temp warning light, oil level indicator.
Driver Assistance
Driver Assistance Features:
N/A (No advanced electronic driver assistance systems typical of modern vehicles).
Connectivity
Connectivity Options:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Dependent on engine type (2-stroke oil injection). Check manual for specific interval. Typically annual or after a set number of operating hours.
Spark Plug Replacement:
Refer to manual; typically every 100-200 hours or annually. Common plugs might be NGK or Champion.
Clutch Maintenance:
Regular inspection of belt, sheave wear, and roller condition. Belt replacement typically every 1500-3000 miles or as indicated by wear.
Fluid Specifications
Coolant Type:
Antifreeze/coolant (e.g., ethylene glycol based) suitable for extreme cold. Check manual for specific mix ratio and type.
Chaincase Oil:
Specific gear oil, typically SAE 80W-90 or 75W-90 synthetic. Check manual for precise specification and capacity.
2-Stroke Oil Type:
High-quality, low-ash, synthetic or semi-synthetic 2-stroke snowmobile oil. Polaris brand oil or equivalent.
Known Issues
Known Issues General:
Common for this era include wear on suspension bushings, clutch belt slippage if not maintained, and potential for exhaust leaks. Specific engine issues depend on the exact engine variant.
Track Wear:
Aggressive riding or improper alignment can lead to premature track wear or damage.
Carburetor Cleaning:
If carbureted, regular cleaning and adjustment might be necessary for optimal performance, especially after storage.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Polaris has a long and storied history in snowmobile manufacturing, dating back to the 1950s. They are known for innovation and performance in the powersports industry.
Model Evolution
Model Evolution:
The 'Sport Touring' designation evolved from earlier Polaris touring models, focusing on combining the comfort and capability for long-distance riding with a degree of sportiness. This era saw advancements in chassis design and engine technology for Polaris.
Production
Production Period:
The 2004 model year falls within a period of strong development for Polaris snowmobiles, building on the success of their Liberty engine platform.
Manufacturing Location
Manufacturing Location:
Polaris snowmobiles are manufactured in the USA, typically at their facilities in Minnesota.
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognition:
Specific awards for the 2004 Sport Touring model are not widely documented, but Polaris snowmobiles of this era were generally well-regarded for performance and reliability within their class.
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