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1999 Polaris Sportsman 335 Parts Manual

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๐Ÿท๏ธ Basic Information Identification Make: Polaris Model: Sportsman 335 Year: 1999 Codes Chassis Code: A99CH33CA, A99CH33CB ๐Ÿ‘‹ Introduction Market Position Vehicle Category: All-Terrain Vehicle (ATV) Competitive Analysis Atv Segment: Entry-level to mid-range recreational ATV, emphasizing ease of use and maintenance for home mechanics. Key Features Manual Benefit 1: Facilitates identification of specific parts for order and replacement. Manual Benefit 2: Supports routine maintenance tasks like oil changes, filter replacements, and spark plug changes. Manual Benefit 3: Aids in troubleshooting and performing repairs, saving on labor costs. Manual Benefit 4: Enhances understanding of ATV mechanics for home mechanics. Manual Benefit 5: Prolongs the lifespan of the Polaris Sportsman 335 through proper care and timely repairs. ๐Ÿ“‹ Manual Details Coverage Areas Manual Title: 1999 Polaris Sportsman 335 Parts Manual Covered Models: Sportsman 335 Specific Model Codes: A99CH33CA, A99CH33CB Page Count Page Count: 74 Manual Type Manual Type: Parts Manual Language Language: English Format Format: PDF Printable Pages: Yes ๐Ÿ“– Manual Coverage Systems Covered Systems: Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint โ€“ BTB, Front Wheel, Front Brake, Controls (Throttle Assembly/Cable, Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit Electrical System: Includes Taillight components. Other electrical components such as stator, starter motor, and magneto are also listed. Body And Frame: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, A-Arm/Strut Mounting, Engine Mounting, Handlebar and Headlight Pod. Wheels And Tires: Front Wheel, Rear Wheel Drive. Brakes: Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line. Drivetrain: Front Drive, Front Tightener, CV Joint โ€“ BTB, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive, Gearcase, Gear Selector. Engine Internal: Piston and Crankshaft, Crankcase and Cylinder, Carburetor, Oil Pump. Procedures Included Procedures: Parts identification, component breakdown, assembly visualization, part number referencing for maintenance and repair. Technical Depth Depth: Detailed component breakdown with exploded diagrams and associated part numbers, enabling precise part ordering and identification for maintenance and repair. Engine Ancillary Fuel And Air: Fuel Tank, Oil Tank, Air Box, Exhaust System. Controls Rider Interface: Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod. Starting System Starting Components: Recoil Starter, Starting Motor, Magneto. Accessories Tool Kit: Tool Kit components. ๐Ÿ“Š Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Print Option: Print only needed pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Recommendation: Standard printing paper recommended for optimal clarity of diagrams. โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, 3-valve Engine Displacement: 335 cc Performance Horsepower: Approximately 18-20 HP (estimated, specific factory figures not provided in description) Torque: Not specified in product description Fuel System Fuel Delivery: Carburetor (specific model not detailed in description) Fuel Type: Unleaded gasoline Lubrication Oil System: Wet sump with separate oil tank Ignition Ignition System: Magneto ignition Cooling System Cooling Method: Liquid-cooled ๐Ÿ”ง Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft drive Features Gear Selector: Includes High, Low, Neutral, Reverse (as indicated by 'Gear Selector' in manual coverage) Clutches: Drive clutch and driven clutch system (covered in manual) ๐Ÿ“ Dimensions Exterior Vehicle Length: Not specified in product description Vehicle Width: Not specified in product description Vehicle Height: Not specified in product description Weights Dry Weight: Not specified in product description Towing Capacity: Not specified in product description Rack Capacity: Not specified in product description (but rack mounting is covered) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Designed to meet industry standards for ATVs of its era. Active Features Braking System: Front and rear brakes (disc brakes typically on this model, details covered) Steering System: Handlebar steering with a steering post (covered in manual) Passive Features Lighting: Headlight and Taillight components covered in the manual. Engine Kill Switch: Standard safety feature, components likely detailed under controls. ๐Ÿ’ก Technology Features Infotainment Infotainment System: N/A (Basic recreational ATV, no complex infotainment) Driver Assistance Driver Assistance Features: N/A (Basic ATV design) Connectivity Connectivity Features: N/A (Basic ATV design) ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Refer to specific service manual or common practice for 100-hour or annual intervals, parts manual can identify the correct oil filter. Air Filter Service: Regular inspection and cleaning/replacement recommended, part number identifiable via manual. Spark Plug Replacement: Intervals vary, but replacement is a common maintenance item, part number available in manual. Fluid Specifications Engine Oil Type: Refer to specific Polaris recommendations for ATV engine oil, manual can identify oil filter part numbers. Coolant Type: Ethylene...
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1999 Polaris Sportsman 335 Parts Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 335
Year:
1999
Codes
Chassis Code:
A99CH33CA, A99CH33CB
๐Ÿ‘‹ Introduction
Market Position
Vehicle Category:
All-Terrain Vehicle (ATV)
Competitive Analysis
Atv Segment:
Entry-level to mid-range recreational ATV, emphasizing ease of use and maintenance for home mechanics.
Key Features
Manual Benefit 1:
Facilitates identification of specific parts for order and replacement.
Manual Benefit 2:
Supports routine maintenance tasks like oil changes, filter replacements, and spark plug changes.
Manual Benefit 3:
Aids in troubleshooting and performing repairs, saving on labor costs.
Manual Benefit 4:
Enhances understanding of ATV mechanics for home mechanics.
Manual Benefit 5:
Prolongs the lifespan of the Polaris Sportsman 335 through proper care and timely repairs.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Title:
1999 Polaris Sportsman 335 Parts Manual
Covered Models:
Sportsman 335
Specific Model Codes:
A99CH33CA, A99CH33CB
Page Count
Page Count:
74
Manual Type
Manual Type:
Parts Manual
Language
Language:
English
Format
Format:
PDF
Printable Pages:
Yes
๐Ÿ“– Manual Coverage
Systems Covered
Systems:
Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint โ€“ BTB, Front Wheel, Front Brake, Controls (Throttle Assembly/Cable, Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit
Electrical System:
Includes Taillight components. Other electrical components such as stator, starter motor, and magneto are also listed.
Body And Frame:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, A-Arm/Strut Mounting, Engine Mounting, Handlebar and Headlight Pod.
Wheels And Tires:
Front Wheel, Rear Wheel Drive.
Brakes:
Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line.
Drivetrain:
Front Drive, Front Tightener, CV Joint โ€“ BTB, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive, Gearcase, Gear Selector.
Engine Internal:
Piston and Crankshaft, Crankcase and Cylinder, Carburetor, Oil Pump.
Procedures Included
Procedures:
Parts identification, component breakdown, assembly visualization, part number referencing for maintenance and repair.
Technical Depth
Depth:
Detailed component breakdown with exploded diagrams and associated part numbers, enabling precise part ordering and identification for maintenance and repair.
Engine Ancillary
Fuel And Air:
Fuel Tank, Oil Tank, Air Box, Exhaust System.
Controls
Rider Interface:
Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod.
Starting System
Starting Components:
Recoil Starter, Starting Motor, Magneto.
Accessories
Tool Kit:
Tool Kit components.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Print Option:
Print only needed pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Recommendation:
Standard printing paper recommended for optimal clarity of diagrams.
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 3-valve
Engine Displacement:
335 cc
Performance
Horsepower:
Approximately 18-20 HP (estimated, specific factory figures not provided in description)
Torque:
Not specified in product description
Fuel System
Fuel Delivery:
Carburetor (specific model not detailed in description)
Fuel Type:
Unleaded gasoline
Lubrication
Oil System:
Wet sump with separate oil tank
Ignition
Ignition System:
Magneto ignition
Cooling System
Cooling Method:
Liquid-cooled
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft drive
Features
Gear Selector:
Includes High, Low, Neutral, Reverse (as indicated by 'Gear Selector' in manual coverage)
Clutches:
Drive clutch and driven clutch system (covered in manual)
๐Ÿ“ Dimensions
Exterior
Vehicle Length:
Not specified in product description
Vehicle Width:
Not specified in product description
Vehicle Height:
Not specified in product description
Weights
Dry Weight:
Not specified in product description
Towing Capacity:
Not specified in product description
Rack Capacity:
Not specified in product description (but rack mounting is covered)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Designed to meet industry standards for ATVs of its era.
Active Features
Braking System:
Front and rear brakes (disc brakes typically on this model, details covered)
Steering System:
Handlebar steering with a steering post (covered in manual)
Passive Features
Lighting:
Headlight and Taillight components covered in the manual.
Engine Kill Switch:
Standard safety feature, components likely detailed under controls.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational ATV, no complex infotainment)
Driver Assistance
Driver Assistance Features:
N/A (Basic ATV design)
Connectivity
Connectivity Features:
N/A (Basic ATV design)
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Refer to specific service manual or common practice for 100-hour or annual intervals, parts manual can identify the correct oil filter.
Air Filter Service:
Regular inspection and cleaning/replacement recommended, part number identifiable via manual.
Spark Plug Replacement:
Intervals vary, but replacement is a common maintenance item, part number available in manual.
Fluid Specifications
Engine Oil Type:
Refer to specific Polaris recommendations for ATV engine oil, manual can identify oil filter part numbers.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, specific type and mixture ratio to be confirmed in a service manual; manual can help identify cooling system components.
Gearcase Oil:
Specific gearcase lubricant required, part number identifiable via manual.
Known Issues
Common Wear Items:
Drive belts, CV boots, suspension components, brake pads are common wear items for ATVs of this age. Manual facilitates part identification for these.
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment due to fuel quality or usage patterns. Manual details carburetor components.
Suspension Components:
Bushings and bearings in suspension and steering can wear over time. Manual covers these component groups.
Parts Identification
Part Number Utility:
Crucial for accurate ordering of replacement parts, ensuring compatibility and correct fitment.
Exploded Diagrams:
Visual guides that break down complex assemblies into individual components, aiding in disassembly and reassembly.
๐Ÿ“š Vehicle History
Brand Heritage
Polar Atv History:
Polaris has a long history in ATV manufacturing, known for innovation and rugged designs.
Model Evolution
Sportsman Lineage:
The Sportsman line is a cornerstone of Polaris's ATV offerings, emphasizing comfort and capability.
Production
Production Period:
1999 model year
๐Ÿ† Awards & Recognition
Recognitions
Atv Industry Recognition:
Polaris ATVs are generally well-regarded for their performance and reliability in the recreational segment. Specific awards for the 1999 Sportsman 335 are not detailed in the product description.
Ratings
Consumer Reviews:
Home mechanic-friendly design is a common positive attribute of Polaris ATVs from this era.
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