This manual covers the 2002 All-Terrain Vehicle (ATV). The Sportsman line has a long-standing reputation for producing robust and capable ATVs, with the Sportsman line being a cornerstone of their utility and recreational offerings. The 2002 models represent a period of refinement and increased capability, focusing on independent rear suspension and powerful engines for their class. These ATVs are known for their reliability and are designed for a wide range of uses, from utility tasks to recreational trail riding. This comprehensive Workshop Repair Service Manual, written in Spanish, provides dealership-level information essential for the maintenance, repair, and troubleshooting of your 2002 Sportsman 400-500. It includes detailed procedures for engine overhaul, fuel and ignition systems, drivetrain, suspension, brakes, and the electrical system, supported by hundreds of illustrations, exploded views, and schematics. Whether you are a professional mechanic or a dedicated owner, this manual offers the authoritative and accurate guidance needed to ensure your vehicle's reliability and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 400-500 Year: 2002 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Decoder Info: Specific VIN decoding information would be detailed within the manual itself, covering aspects like engine type, model year, and manufacturing plant. 👋 Introduction Market Position Target Audience: Written for 2002 Polaris Sportsman 400-500 dealership mechanics, indicating a professional-grade resource. Value Proposition: Provides the essential information to service, repair, and maintain the vehicle, ensuring reliability and longevity. Competitive Analysis Manual Advantage: Reprint of the original dealer manual, offering authoritative and accurate information directly from the manufacturer's recommended procedures. Key Features Content Highlight: Step-by-step instructions, clear pictures, exploded view illustrations, schematics, and specifications. Overall Benefit: Enables users to 'get your project on the road and keep it there' by providing comprehensive repair and maintenance guidance. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for 2002 Polaris Sportsman 400 and 500 models. Secondary Coverage: Troubleshooting, diagnostics, maintenance, and component overhaul. Page Count Estimated Page Count: While not explicitly stated, typical dealership-level workshop manuals of this era for ATVs are extensive, likely ranging from 500 to 1000+ pages, given the depth of coverage. Manual Type Type: Workshop Repair Service Manual Language Language: Spanish Format Digital Format: PDF Download Compatibility: All Versions of Windows, Mac, iOS, BlackBerry, Android, etc. Requirements: PDF Reader Printability: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul and rebuilding, including disassembly, inspection, repair, and reassembly of all internal components. Engine Performance: Engine performance tuning, troubleshooting, and specifications. Fuel System: Carburetor specifications, cleaning, adjustment, and troubleshooting. Fuel pump operation and testing. Ignition System: Ignition timing, spark plug specifications, coil testing, and troubleshooting. Cooling System: Radiator, fan, thermostat, and coolant specifications. Bleeding and flushing procedures. Exhaust System: Muffler, pipe, and heat shield inspection and replacement. Drivetrain: Transmission removal and installation, in-car servicing, and troubleshooting. CV-joint and U-joint service procedures. Suspension: Front end alignment procedures and specifications, shock absorber service, and suspension component replacement. Brakes: Brake servicing procedures, including caliper, rotor, and master cylinder repair. Brake bleeding and fluid specifications. Electrical System: Complete wiring diagrams, troubleshooting electrical concerns, starter, charging system, battery specifications, and lighting. Bodywork: Body panel removal and installation, seat removal, and general exterior component servicing. Controls: Handlebar, throttle, and brake lever adjustments and service. Heating Ventilation Air Conditioning: Air conditioning service and capacities (if applicable to specific trims). Procedures Included Major Repair: Complete engine overhaul and rebuilding, transmission removal and installation, brake system overhaul. Routine Maintenance: Factory maintenance schedules and charts, fluid changes, filter replacements, and lubrication. Troubleshooting: Step-by-step troubleshooting guides for common and complex issues, including diagnostic trouble codes. Diagnostics: Computer diagnostic trouble tree charts and procedures. Timing Belt: Timing belt replacement service procedures. Alignment: Front end and alignment procedures and specifications. Belt Routing: Serpentine belt routings with diagrams. U Joint Cv Joint: U-joint and CV-joint service procedures. Driving Concerns: Addressing common driving concerns and solutions. Technical Depth Depth: Dealership-level comprehensive coverage, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed specifications, diagrams, and step-by-step instructions for complex repairs and overhauls. Illustrations: Hundreds of illustrations, including clear pictures and exploded view illustrations for easy identification of parts and assembly. Schematics: Detailed schematics for various systems. Specifications: Detailed specifications on every model covered, including complete torque specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Generally, PDF manuals are searchable, allowing users to quickly find specific information. Print Quality Print Capability: Printable, allowing users to create physical copies of sections or the entire manual. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: The manual covers both 400cc and 500cc variants, typically single-cylinder, liquid-cooled, four-stroke engines. Performance Horsepower Range: Approximate horsepower for the 2002 Sportsman 400 was around 25-30 HP, and for the 500 model, around 30-35 HP. Exact figures would be in the...