This manual covers the 2008 Sportsman 500 ATV, a versatile and rugged vehicle renowned for its capability in various terrains. Engineered with a 499cc 4-stroke engine, available in both fuel-injected and carbureted variants, the Sportsman 500 is designed for a wide range of applications, from utility work to recreational trail riding. Its robust construction, automatic Variable Transmission (PVT), and selectable All-Wheel Drive (AWD) system provide reliable performance and user-friendly operation, making it a trusted choice for owners and operators. This comprehensive service manual provides detailed instructions for the maintenance, repair, and troubleshooting of your 2008 Sportsman 500. It encompasses all major systems, including engine management, powertrain, chassis, suspension, and electrical components. Inside, you will find step-by-step procedures for routine maintenance, engine overhaul, component rebuilding, and advanced diagnostic techniques. This manual is an essential resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Year: 2008 Product Name: 2008 Polaris Sportsman 500 ATV Repair Manual PDF Download Generation Atv Platform: Polaris Sportsman Codes Vin Code Engine: 500cc (exact code dependent on sub-model) 👋 Introduction Market Position Target Audience: Polaris Sportsman 500 ATV owners and independent repair shops. Competitive Analysis Vendor Strength: GearHead Manuals positions itself as the sole source for reliable repair and service manual downloads. Key Features Convenience: Instant, downloadable PDF format eliminates shipping delays and physical storage issues. Usability: Designed for easy use in the field or workshop, printable on demand. Accessibility: Accessible on smart devices for on-the-spot troubleshooting and repair. 📋 Manual Details Coverage Areas Covered Models: 2008 Polaris Sportsman 500 6x6 ATV, 2008 Polaris Sportsman 500 EFI ATV, 2008 Polaris Sportsman 500 EFI LE ATV, 2008 Polaris Sportsman 500 EFI Touring ATV, 2008 Polaris Sportsman 500 EFI X2 ATV, 2008 Polaris Sportsman 500 HO ATV Page Count Estimated Page Count: Varies by specific sub-model, but comprehensive manuals typically range from 300-600 pages. Manual Type Primary Manual Type: Repair Manual / Service Manual / Workshop Manual Secondary Manual Type: Owner's Manual, Parts Catalog (implied by description) Language Language: English Format File Format: PDF (Direct Download) 📖 Manual Coverage Systems Covered Engine Management: Includes fuel system, lubrication, cooling system, engine specifications, intake, and exhaust. Powertrain: Covers transmission, drive chain, and sprockets. Chassis And Suspension: Details steering system and shocks. Electrical And Electronics: Comprehensive coverage of the electrical system, including troubleshooting. Bodywork And Cosmetics: Includes information on body work. Procedures Included Routine Maintenance: Detailed steps for all routine maintenance tasks. Engine Repair: Engine removal and installation, along with internal engine procedures. Troubleshooting: Advanced troubleshooting guides for diagnosing and resolving issues. Component Overhaul: Procedures for disassembling, inspecting, and rebuilding major components. Technical Depth Diagnostic Capabilities: Provides diagnostic procedures for identifying common and complex problems. Repair Complexity: Covers everything from basic adjustments to complete engine and transmission rebuilds. Information Scope: Comprehensive information for both novice and experienced mechanics. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF for easy navigation and printing. File Structure: Single, integrated PDF file; no compression or additional software required. Print Quality Printable Pages: Designed for printing specific pages as needed, without degrading the digital copy. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Download Features Download Speed: Instant download post-payment. Shipping Cost: No shipping cost. Support Policy Loss Damage Policy: Lifetime Protection Policy for lost or damaged downloads. ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, 4-Valve, SOHC Displacement: 499cc (for most 500 models) Bore X Stroke: 93.3 mm x 71.9 mm (typical for 500 HO) Performance Horsepower: Approx. 30-34 HP (varies by sub-model and tuning) Torque: Approx. 27-30 ft-lbs (varies by sub-model) Fuel System Fuel Delivery: Fuel Injection (EFI) for EFI and EFI LE, EFI Touring, EFI X2 models; Carbureted for HO and potentially base 500 models. Fuel Type: Unleaded gasoline (87 octane or higher recommended) Lubrication Oil Type: Polaris recommends SAE 0W-40 or SAE 5W-50, API CI-4 Synthetic Cooling System Coolant Type: Ethylene Glycol based antifreeze/coolant 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft Drive (AWD/2WD selectable on most models, 6x6 features 6-wheel drive) Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Primary and Secondary Clutch System Fluid Requirements Transmission Oil Type: Polaris Synthetic Gearcase Lubricant (SAE 80W-90) 📐 Dimensions Exterior Length: Approx. 83-85 inches (varies by sub-model, 6x6 and Touring will be longer) Width: Approx. 46-48 inches (varies by sub-model) Height: Approx. 48-50 inches (varies by sub-model) Weights Dry Weight: Approx. 600-700 lbs (varies significantly by sub-model, 6x6 and X2 will be heavier) Ground Clearance: Approx. 8-10.5 inches (varies by sub-model) Cargo Rack Capacity Front: 100 lbs Rack Capacity Rear: 200 lbs (except X2 which has a tilt bed) Towing Capacity: 1500 lbs 🛡️ Safety Features Ratings Atv Safety Standards: Follows industry standards...