🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI Touring Year: 2009-2010 Vehicle Type: All-Terrain Vehicle (ATV) Manual Product Name: Polaris Sportsman 500 EFI Touring 2009 2010 Service Manual PDF Download Codes Engine Code Variant: EFI (Electronic Fuel Injection) 👋 Introduction Market Position Positioning: The Polaris Sportsman 500 EFI Touring was a popular model in the utility ATV segment, known for its comfortable ride, storage capacity, and capable performance for both work and recreation. Competitive Analysis Competitors: Competed with models such as the Can-Am Outlander, Arctic Cat Prowler (though Prowler is side-by-side, comparable utility focus), and other 500cc class ATVs from Honda, Yamaha, and Suzuki. Key Features Touring Features: Designed for longer rides with features like comfortable seating for two, enhanced suspension, and ample storage capacity, distinguishing it from standard Sportsman models. Manual Value Proposition Value: Essential for owners and technicians to maintain the complex EFI system and overall functionality, ensuring longevity and optimal performance of the ATV. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, maintenance, repair, and troubleshooting for Polaris Sportsman 500 EFI Touring models. Secondary Coverage: Includes detailed diagrams, specifications, and procedures for all major systems. Page Count Estimated Pages: High (typically 500+ pages for comprehensive manuals of this nature, precise count not provided in product info but implied by scope) Manual Type Type: Workshop Service Manual Purpose: Intended for mechanical technicians and advanced DIY users. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (EFI components), exhaust system, ignition system, starting system. Drivetrain: Transmission (PVT - Polaris Variable Transmission), clutches (primary and secondary), drive belts, final drive, AWD system (if applicable), driveshafts, U-joints. Suspension: Front and rear suspension systems, shock absorbers, control arms, bushings, wheel bearings, steering components. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotor service, bleeding procedure. Electrical: Battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, signals), ignition switch, starter motor, wiring diagrams, diagnostic codes, EFI sensors. Chassis Body: Frame inspection and repair, body panels, racks, seat assembly, fenders, graphics. Fuel System Efi: Fuel pump, fuel injectors, throttle body, MAP sensor, TPS sensor, O2 sensor (if applicable), ECU diagnostics. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments, clutch inspection and service, brake fluid flush, coolant checks and changes. Repair: Complete engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system troubleshooting and repair, bodywork fixes. Troubleshooting: Diagnostic flowcharts for common problems, error code interpretation, specific component testing procedures. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to full engine and transmission rebuilds, including electrical diagnostics for EFI systems. Diagnostics: Detailed diagnostic procedures for EFI system faults, including sensor testing and troubleshooting common starting or running issues. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Quality: High-resolution scans of original documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Completeness Completeness: Full workshop manual, expected to be highly comprehensive. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, SOHC Displacement: 499cc Cooling System: Liquid-Cooled Performance Horsepower: Approx. 30-32 HP (varies slightly by year and tuning) Torque: Specific torque figures not readily available without detailed manual, but characterized by strong low-end grunt. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Ignition Ignition System: CDI with Electronic Advance Lubrication Oil Type: SAE 5W-50 Synthetic Motorcycle/ATV Oil recommended by Polaris for optimal performance and protection. 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) Automatic Gear Selection: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD engagement Clutch System: CVT with Primary and Secondary Clutch, Belt Drive Fluid Specifications Transmission Fluid: Polaris AGL Synthetic Gearcase Lubricant is typically specified for the final drive and transmission. 📐 Dimensions Exterior Length: Approx. 85 in (2159 mm) Width: Approx. 46 in (1168 mm) Height: Approx. 52 in (1321 mm) Weights Dry Weight: Approx. 661 lbs (299.8 kg) Ground Clearance: Approx. 11.25 in (286 mm) Cargo Front Rack Capacity: 50 lbs (22.7 kg) Rear Rack Capacity: 100 lbs (45.4 kg) Towing Towing Capacity: 1500 lbs (680.4 kg) Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheels Wheel Bolt Pattern: N/A (Hubs are splined for Polaris proprietary wheels) 🛡️ Safety Features Ratings Atv Safety Guidelines: All ATVs require responsible operation, including wearing appropriate safety gear (helmet, eye protection, gloves, boots, long sleeves/pants). Always follow manufacturer's guidelines and local regulations. Active Features Braking: Hydraulic disc brakes on all wheels. AWD System: On-Demand AWD enhances traction and control in challenging terrain. Passive Features Ergonomics:...