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2008 Polaris Sportsman 500 EFI X2 Touring Factory Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 Touring Model Variant: X2, Touring, 500 H.O. Year: 2008 Codes Product Name Code: 2008 Polaris Sportsman 500 EFI X2 Touring Factory Manual PDF Download 👋 Introduction Market Position Category: Sport/Utility All-Terrain Vehicle (ATV) Target Audience: Outdoor enthusiasts, recreational riders, hunters, and property owners seeking a versatile, powerful, and comfortable ATV for various terrains and tasks. Competitive Analysis Competitors: Yamaha Grizzly, Can-Am Outlander, Arctic Cat 500/550, Suzuki KingQuad, Honda Foreman/Rancher. Key Features Versatility: The X2 model's dual-seating capability and the Touring model's comfort features make it a versatile option for both single-rider adventures and carrying a passenger. Engine Power: The 500 H.O. (High Output) engine provides robust power for hauling, towing, and trail riding. Efi System: Electronic Fuel Injection ensures reliable starting, smooth power delivery, and better altitude compensation compared to carbureted models. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop and service information for the 2008 Polaris Sportsman 500 EFI X2 Touring and 500 H.O. models. Secondary Coverage: Includes information on X2 and Touring configurations. Page Count Estimated Pages: High (typical factory service manuals for ATVs of this era are 500-1000+ pages) Manual Type Type: Factory Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for the 499cc liquid-cooled, SOHC, 4-valve, single-cylinder engine (500 H.O.). Covers fuel injection (EFI), ignition, cooling, lubrication, and exhaust systems. Transmission: Maintenance, troubleshooting, and repair of the Automatic PVT (Polaris Variable Transmission) with Engine Braking, including belt inspection, clutch service, and gearbox. Drivetrain: Service information for the AWD (All-Wheel Drive) system, including front differential, rear differential, drive shafts, CV joints, and hubs. Suspension: Front and rear suspension (e.g., MacPherson strut front, Independent Rear Suspension - IRS on X2/Touring models), shock absorbers, control arms, and bushings. Brakes: Hydraulic disc brakes (front and rear), brake system bleeding, pad replacement, caliper service, and master cylinder. Electrical: Complete electrical system schematics, wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition switch, starter motor, and accessory circuits. Fuel System: EFI system components: fuel pump, fuel filter, injectors, throttle body, TPS (Throttle Position Sensor), and ECU (Engine Control Unit) diagnostics. Bodywork And Chassis: Frame, body panels, seats, racks, storage compartments, and the X2's unique Versa-Track dual-seating system. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug service, coolant flush, lubrication points, tire pressure checks, and battery maintenance. Troubleshooting: Systematic diagnostic procedures for common issues, error codes, and performance problems across all major systems. Repair And Rebuild: Step-by-step instructions for component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, transmission overhaul, suspension component replacement). Diagnostic Procedures: Detailed methods for diagnosing electrical faults, engine performance issues, and driveability problems, often referencing specific tools or scan data. Adjustment Procedures: Calibration of sensors (e.g., TPS), throttle cable adjustment, brake adjustments, and suspension settings. Technical Depth Depth: Comprehensive. Covers everything from basic owner maintenance to advanced engine rebuilds and complex electrical system diagnostics. Diagnostic Tools: References required diagnostic tools, specialized tools, and torque specifications for all procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick lookup of specific terms and procedures. Print Quality Quality: Professional, dealer-level quality diagrams and illustrations. Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 4-Valve, Single Cylinder Displacement: 499 cc Bore X Stroke: 92 mm x 77 mm (typical for this engine) Cooling System: Liquid-Cooled Ignition: Electronic CDI with Digital Advance Performance Horsepower: Approx. 33-36 HP (at flywheel, estimated for 2008 500 H.O.) Torque: N/A (Specific figures often not published by manufacturers for ATVs, but known to be strong low-end torque) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Lubrication Oil Type: SAE 20W-50 Premium ATV Engine Oil Oil Capacity: Approx. 2.0 US qt (1.9 L) with filter change 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Drive Selection: 2WD/AWD (All-Wheel Drive) selector Features Engine Braking: Standard feature providing downhill control. Clutch Type: Dual Centrifugal Clutches (Primary and Secondary) 📐 Dimensions Exterior Length: Approx. 83.0 in (210.8 cm) Width: Approx. 46.0 in (116.8 cm) Height: Approx. 47.0 in (119.4 cm) Wheelbase: Approx. 50.5 in (128.3 cm) Weights Dry Weight: Approx. 630 lbs (286 kg) Towing Capacity: 1,500 lbs (680.4 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Cargo Storage: Front dry storage compartment, rear cargo box (X2 model features Versa-Track and folding bed). 🛡️ Safety Features Ratings Atv Safety: Polaris emphasizes safe operating practices. This manual provides critical safety information and warnings as required by industry standards. Active Features AWD System: Automatic All-Wheel Drive enhances traction and control. Engine Braking:...
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Type: Atv
販売元:
Sku: 51406
Collections: ALL ATV Powersports

AvailabilityIn stock

2008 Polaris Sportsman 500 EFI X2 Touring Factory Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 EFI X2 Touring
Model Variant:
X2, Touring, 500 H.O.
Year:
2008
Codes
Product Name Code:
2008 Polaris Sportsman 500 EFI X2 Touring Factory Manual PDF Download
👋 Introduction
Market Position
Category:
Sport/Utility All-Terrain Vehicle (ATV)
Target Audience:
Outdoor enthusiasts, recreational riders, hunters, and property owners seeking a versatile, powerful, and comfortable ATV for various terrains and tasks.
Competitive Analysis
Competitors:
Yamaha Grizzly, Can-Am Outlander, Arctic Cat 500/550, Suzuki KingQuad, Honda Foreman/Rancher.
Key Features
Versatility:
The X2 model's dual-seating capability and the Touring model's comfort features make it a versatile option for both single-rider adventures and carrying a passenger.
Engine Power:
The 500 H.O. (High Output) engine provides robust power for hauling, towing, and trail riding.
Efi System:
Electronic Fuel Injection ensures reliable starting, smooth power delivery, and better altitude compensation compared to carbureted models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop and service information for the 2008 Polaris Sportsman 500 EFI X2 Touring and 500 H.O. models.
Secondary Coverage:
Includes information on X2 and Touring configurations.
Page Count
Estimated Pages:
High (typical factory service manuals for ATVs of this era are 500-1000+ pages)
Manual Type
Type:
Factory Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for the 499cc liquid-cooled, SOHC, 4-valve, single-cylinder engine (500 H.O.). Covers fuel injection (EFI), ignition, cooling, lubrication, and exhaust systems.
Transmission:
Maintenance, troubleshooting, and repair of the Automatic PVT (Polaris Variable Transmission) with Engine Braking, including belt inspection, clutch service, and gearbox.
Drivetrain:
Service information for the AWD (All-Wheel Drive) system, including front differential, rear differential, drive shafts, CV joints, and hubs.
Suspension:
Front and rear suspension (e.g., MacPherson strut front, Independent Rear Suspension - IRS on X2/Touring models), shock absorbers, control arms, and bushings.
Brakes:
Hydraulic disc brakes (front and rear), brake system bleeding, pad replacement, caliper service, and master cylinder.
Electrical:
Complete electrical system schematics, wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition switch, starter motor, and accessory circuits.
Fuel System:
EFI system components: fuel pump, fuel filter, injectors, throttle body, TPS (Throttle Position Sensor), and ECU (Engine Control Unit) diagnostics.
Bodywork And Chassis:
Frame, body panels, seats, racks, storage compartments, and the X2's unique Versa-Track dual-seating system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug service, coolant flush, lubrication points, tire pressure checks, and battery maintenance.
Troubleshooting:
Systematic diagnostic procedures for common issues, error codes, and performance problems across all major systems.
Repair And Rebuild:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, transmission overhaul, suspension component replacement).
Diagnostic Procedures:
Detailed methods for diagnosing electrical faults, engine performance issues, and driveability problems, often referencing specific tools or scan data.
Adjustment Procedures:
Calibration of sensors (e.g., TPS), throttle cable adjustment, brake adjustments, and suspension settings.
Technical Depth
Depth:
Comprehensive. Covers everything from basic owner maintenance to advanced engine rebuilds and complex electrical system diagnostics.
Diagnostic Tools:
References required diagnostic tools, specialized tools, and torque specifications for all procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, allowing for quick lookup of specific terms and procedures.
Print Quality
Quality:
Professional, dealer-level quality diagrams and illustrations.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 4-Valve, Single Cylinder
Displacement:
499 cc
Bore X Stroke:
92 mm x 77 mm (typical for this engine)
Cooling System:
Liquid-Cooled
Ignition:
Electronic CDI with Digital Advance
Performance
Horsepower:
Approx. 33-36 HP (at flywheel, estimated for 2008 500 H.O.)
Torque:
N/A (Specific figures often not published by manufacturers for ATVs, but known to be strong low-end torque)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
Lubrication
Oil Type:
SAE 20W-50 Premium ATV Engine Oil
Oil Capacity:
Approx. 2.0 US qt (1.9 L) with filter change
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Drive Selection:
2WD/AWD (All-Wheel Drive) selector
Features
Engine Braking:
Standard feature providing downhill control.
Clutch Type:
Dual Centrifugal Clutches (Primary and Secondary)
📐 Dimensions
Exterior
Length:
Approx. 83.0 in (210.8 cm)
Width:
Approx. 46.0 in (116.8 cm)
Height:
Approx. 47.0 in (119.4 cm)
Wheelbase:
Approx. 50.5 in (128.3 cm)
Weights
Dry Weight:
Approx. 630 lbs (286 kg)
Towing Capacity:
1,500 lbs (680.4 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
Cargo
Storage:
Front dry storage compartment, rear cargo box (X2 model features Versa-Track and folding bed).
🛡️ Safety Features
Ratings
Atv Safety:
Polaris emphasizes safe operating practices. This manual provides critical safety information and warnings as required by industry standards.
Active Features
AWD System:
Automatic All-Wheel Drive enhances traction and control.
Engine Braking:
Assists in maintaining control on descents.
Passive Features
Braking System:
Hydraulic disc brakes front and rear provide reliable stopping power.
Lighting:
Dual headlights, tail light, and brake light for visibility.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster featuring speedometer, odometer, trip meter, tachometer, fuel gauge, AWD indicator, and neutral/reverse indicators.
Driver Assistance
Efi:
Electronic Fuel Injection provides optimized engine performance and starting.
AWD Engagement:
On-demand AWD system for enhanced traction when needed.
Connectivity
Accessories:
Pre-wired accessory connectors may be present for lights, winches, etc., though specific factory integration is limited.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first. Check manual for specific usage conditions.
Air Filter Cleaning:
Check every 50 hours; clean or replace as needed. More frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 12 months or 100 hours.
Transmission Oil:
Check condition at every service; refer to manual for specific change intervals and procedures (often tied to hours or mileage).
Fluid Specifications
Coolant:
Polaris Premium 2-Stroke/4-Stroke Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Drive Belt Wear:
PVT drive belts can wear over time and require periodic inspection and replacement. Aggressive riding or overloading accelerates wear.
Electrical Connections:
Corrosion in electrical connectors can lead to intermittent issues. Regular inspection and dielectric grease application are beneficial.
Efi Sensor Calibration:
Throttle Position Sensor (TPS) calibration may be necessary if performance issues arise. The manual will detail the procedure.
Rear Suspension Bushings:
Depending on mileage and usage, suspension bushings can wear, leading to a clunky feel or alignment issues.
📚 Vehicle History
Brand Heritage
Polarissporting:
Polaris Industries is a long-standing American manufacturer known for snowmobiles, ATVs, and personal watercraft, with a strong reputation for innovation and performance.
Model Evolution
Sportsman Line:
The Sportsman line has been a cornerstone of Polaris's ATV offerings for decades, evolving through various engine sizes and configurations, including the popular 500 H.O. series.
X2 Touring Development:
The X2 and Touring variants were introduced to cater to riders seeking greater versatility and passenger comfort, building upon the established Sportsman platform.
Production
Production Era:
The 500 H.O. engine was a dominant force in Polaris's ATV lineup throughout the early to late 2000s.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Polaris Sportsman 500 H.O. platform was highly regarded in its class for its combination of power, reliability, and versatility, often receiving positive reviews from ATV publications.
Ratings
Owner Satisfaction:
Typically strong owner satisfaction for its work and recreational capabilities.
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