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Polaris Sportsman 500 Touring EFI 2008 Online Service Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Touring EFI Model Variant: RSE Year: 2008 Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Atv Segment: Utility/Recreational Touring ATV Target User: Owners seeking to perform maintenance, repairs, and gain in-depth knowledge of their Polaris Sportsman 500 Touring EFI RSE. Competitive Analysis Market Competitors: Comparable models from brands like Can-Am (Outlander), Yamaha (Grizzly), Kawasaki (Brute Force), Arctic Cat (Wildcat). Key Features Manual Benefit 1: Empowers users to perform maintenance and repairs, potentially saving on labor costs. Manual Benefit 2: Enhances vehicle longevity through proper maintenance and timely issue resolution. Manual Benefit 3: Provides deep understanding of vehicle operation and preventative measures. 📋 Manual Details Coverage Areas Model Years Covered: 1996-2000 Primary Region Of Sale: North America (implied by product name and common Polaris markets) Page Count Estimated Page Count: Extensive (typical for a comprehensive service manual, likely 300-600+ pages) Manual Type Type: Service and Repair Manual Alternative Names: Workshop Manual, Repair Manual, Maintenance Manual, Factory Manual, Shop Manual, Technical Manual Language Language: English Format Digital Format: PDF / WINRAR Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, component testing, lubrication, cooling system, ignition system, fuel system, exhaust system. Fuel System: EFI (Electronic Fuel Injection) system components, fuel pump, injectors, pressure regulator, troubleshooting. Body: Bodywork, fenders, racks, seat, storage, plastics, trim, fasteners, graphics. Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment, adjustments. Clutch: Primary and secondary clutch service, belt inspection and replacement, clutch maintenance and adjustment. Transmission: Transmission overhaul, gear selection, lubrication, components, troubleshooting. Final Drive: Driveshaft, differential, axle shafts, bearings, seals, lubrication, maintenance. Brakes: Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, bleeding, adjustments. Electrical: Wiring diagrams, battery, charging system (stator, voltage regulator), starter motor, ignition system, lighting, switches, sensors, EFI control unit. International: Potential for international model variations or specifications may be referenced, though typically less detailed than primary market. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, tire pressure checks, battery maintenance. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for component replacement, overhaul, and adjustment for all major systems. Specifications: Detailed torque specifications, clearance measurements, fluid capacities, electrical specifications, and diagnostic parameters. Technical Depth Depth: Comprehensive, covering basic user maintenance to advanced mechanical and electrical diagnostics and repairs, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital File Type: PDF / WINRAR (indicates a compressed archive likely containing PDF files) Compatibility: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android (indicates wide digital accessibility) Print Quality Print Readability: High (assumed for a professional service manual, crucial for clarity of diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC, 4-Valve Displacement: 499cc (This is a common displacement for the 500cc class, specific to the Sportsman 500 EFI. The manual's coverage of 1996-2000 is important to note as engine specs could vary slightly across years within that range, but the 2008 listing in the product name is a point of contradiction to the manual's coverage years.) Bore X Stroke: Typical for class: ~90-93mm bore x ~73-76mm stroke (Specifics would be detailed in the manual) Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic ignition with digital timing control Cooling System: Liquid-cooled with fan assist Performance Horsepower: Estimated 30-35 HP (Actual HP figures for the 2008 model would be specific, but this is a general range for the 499cc engine of that era). Torque: Estimated 30-35 lb-ft (Specifics would be detailed in the manual) Fuel System Efi Components: Throttle body, fuel pump, fuel filter, fuel injectors, crank position sensor, MAP sensor, O2 sensor (likely). Recommended Fuel: Unleaded gasoline, typically 87 octane or higher (refer to manual for exact specs). 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Drive Modes: High, Low, Neutral, Reverse, Park Optional Gear Reduction: N/A (PVT system handles gear reduction) Features Clutch System: Dual clutching system (Primary and Secondary) Transmission Fluid: Specific Polaris PVT fluid or compatible synthetic lubricant (refer to manual for exact specification and part number). 📐 Dimensions Exterior Length: Approx. 83-85 inches (Specific to 2008 model, manual may detail variations) Width: Approx. 46-48 inches (Specific to 2008 model) Height: Approx. 48-50 inches (Specific to 2008 model) Weights Dry Weight: Approx. 660-690 lbs (Specific to 2008 model, manual will confirm) Gvw: Not applicable for ATV (Gross Vehicle Weight is for trucks/cars) Payload Capacity: Combined rack capacity: Approx. 270 lbs (Front: 100 lbs, Rear: 170 lbs - typical for this model, confirm in manual). Towing Capacity: Up to 1,500 lbs (Typical for Sportsman 500 Touring, confirm in manual). 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs (common...
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Polaris Sportsman 500 Touring EFI 2008 Online Service ManualPolaris Sportsman 500 Touring EFI 2008 Online Service ManualPolaris Sportsman 500 Touring EFI 2008 Online Service ManualPolaris Sportsman 500 Touring EFI 2008 Online Service Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 Touring EFI
Model Variant:
RSE
Year:
2008
Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Atv Segment:
Utility/Recreational Touring ATV
Target User:
Owners seeking to perform maintenance, repairs, and gain in-depth knowledge of their Polaris Sportsman 500 Touring EFI RSE.
Competitive Analysis
Market Competitors:
Comparable models from brands like Can-Am (Outlander), Yamaha (Grizzly), Kawasaki (Brute Force), Arctic Cat (Wildcat).
Key Features
Manual Benefit 1:
Empowers users to perform maintenance and repairs, potentially saving on labor costs.
Manual Benefit 2:
Enhances vehicle longevity through proper maintenance and timely issue resolution.
Manual Benefit 3:
Provides deep understanding of vehicle operation and preventative measures.
📋 Manual Details
Coverage Areas
Model Years Covered:
1996-2000
Primary Region Of Sale:
North America (implied by product name and common Polaris markets)
Page Count
Estimated Page Count:
Extensive (typical for a comprehensive service manual, likely 300-600+ pages)
Manual Type
Type:
Service and Repair Manual
Alternative Names:
Workshop Manual, Repair Manual, Maintenance Manual, Factory Manual, Shop Manual, Technical Manual
Language
Language:
English
Format
Digital Format:
PDF / WINRAR
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, component testing, lubrication, cooling system, ignition system, fuel system, exhaust system.
Fuel System:
EFI (Electronic Fuel Injection) system components, fuel pump, injectors, pressure regulator, troubleshooting.
Body:
Bodywork, fenders, racks, seat, storage, plastics, trim, fasteners, graphics.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment, adjustments.
Clutch:
Primary and secondary clutch service, belt inspection and replacement, clutch maintenance and adjustment.
Transmission:
Transmission overhaul, gear selection, lubrication, components, troubleshooting.
Final Drive:
Driveshaft, differential, axle shafts, bearings, seals, lubrication, maintenance.
Brakes:
Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, bleeding, adjustments.
Electrical:
Wiring diagrams, battery, charging system (stator, voltage regulator), starter motor, ignition system, lighting, switches, sensors, EFI control unit.
International:
Potential for international model variations or specifications may be referenced, though typically less detailed than primary market.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points, tire pressure checks, battery maintenance.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for component replacement, overhaul, and adjustment for all major systems.
Specifications:
Detailed torque specifications, clearance measurements, fluid capacities, electrical specifications, and diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering basic user maintenance to advanced mechanical and electrical diagnostics and repairs, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital File Type:
PDF / WINRAR (indicates a compressed archive likely containing PDF files)
Compatibility:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android (indicates wide digital accessibility)
Print Quality
Print Readability:
High (assumed for a professional service manual, crucial for clarity of diagrams and text)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, Liquid-Cooled, SOHC, 4-Valve
Displacement:
499cc (This is a common displacement for the 500cc class, specific to the Sportsman 500 EFI. The manual's coverage of 1996-2000 is important to note as engine specs could vary slightly across years within that range, but the 2008 listing in the product name is a point of contradiction to the manual's coverage years.)
Bore X Stroke:
Typical for class: ~90-93mm bore x ~73-76mm stroke (Specifics would be detailed in the manual)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic ignition with digital timing control
Cooling System:
Liquid-cooled with fan assist
Performance
Horsepower:
Estimated 30-35 HP (Actual HP figures for the 2008 model would be specific, but this is a general range for the 499cc engine of that era).
Torque:
Estimated 30-35 lb-ft (Specifics would be detailed in the manual)
Fuel System
Efi Components:
Throttle body, fuel pump, fuel filter, fuel injectors, crank position sensor, MAP sensor, O2 sensor (likely).
Recommended Fuel:
Unleaded gasoline, typically 87 octane or higher (refer to manual for exact specs).
🔧 Transmission
Standard
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Drive Modes:
High, Low, Neutral, Reverse, Park
Optional
Gear Reduction:
N/A (PVT system handles gear reduction)
Features
Clutch System:
Dual clutching system (Primary and Secondary)
Transmission Fluid:
Specific Polaris PVT fluid or compatible synthetic lubricant (refer to manual for exact specification and part number).
📐 Dimensions
Exterior
Length:
Approx. 83-85 inches (Specific to 2008 model, manual may detail variations)
Width:
Approx. 46-48 inches (Specific to 2008 model)
Height:
Approx. 48-50 inches (Specific to 2008 model)
Weights
Dry Weight:
Approx. 660-690 lbs (Specific to 2008 model, manual will confirm)
Gvw:
Not applicable for ATV (Gross Vehicle Weight is for trucks/cars)
Payload Capacity:
Combined rack capacity: Approx. 270 lbs (Front: 100 lbs, Rear: 170 lbs - typical for this model, confirm in manual).
Towing Capacity:
Up to 1,500 lbs (Typical for Sportsman 500 Touring, confirm in manual).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards for recreational ATVs (common for Polaris).
Active Features
Braking System:
Hydraulic disc brakes (front and rear), often with a dual-lever system and a foot brake.
Engine Braking:
Standard feature of the PVT transmission for controlled descents.
Passive Features
Lighting:
Dual headlights, taillight/brake light.
Operator Safety:
Training and safety warnings emphasized in manual; proper PPE (helmet, gloves, boots, eye protection) is critical.
💡 Technology Features
Infotainment
Infotainment System:
N/A (ATVs of this era typically do not feature infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (ATVs of this era do not have automotive-style driver assistance features).
Connectivity
Connectivity Features:
N/A (ATVs of this era do not have connectivity features beyond basic electronic ignition and EFI control).
🔧 Maintenance
Service Intervals
Oil Change:
Every 100 hours or annually (typical for ATVs, refer to manual for exact interval and conditions).
Clutch Belt Inspect:
Every 50 hours or annually (critical for performance and preventing damage).
Air Filter Clean:
Every 25 hours or as needed in dusty conditions.
Spark Plug Inspect:
Every 100 hours or annually.
Fluid Specifications
Engine Oil:
Polaris 5W-50 Synthetic 4-Cycle Engine Oil or equivalent SAE 5W-50 API SG or higher oil (confirm part number and specification in manual).
Coolant:
50/50 mixture of Polaris Premium All-Season Coolant and distilled water or equivalent ethylene glycol coolant (confirm part number and specification in manual).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid (refer to manual for exact specification).
Known Issues
Common Issue 1:
PVT belt wear or breakage if maintenance intervals are skipped or if subjected to excessive abuse.
Common Issue 2:
EFI system sensor issues (e.g., TPS, MAP) potentially causing running problems.
Common Issue 3:
Suspension component wear (bushings, ball joints) due to off-road use.
📚 Vehicle History
Brand Heritage
Polarishistory:
Polaris Industries Inc. is a long-standing American manufacturer known for pioneering ATVs and snowmobiles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a flagship for Polaris, known for comfort, utility, and performance. The Touring models are specifically designed for extended riding comfort.
Efi Introduction:
EFI was a significant upgrade, improving throttle response, cold starting, and altitude compensation compared to carbureted models.
Production
Manufacturing Location:
Polaris ATVs are typically manufactured in the USA.
🏆 Awards & Recognition
Recognitions
Atv Awards:
The Polaris Sportsman line consistently receives positive reviews for its comfort, utility, and performance in industry publications and consumer surveys. Specific awards for the 2008 model may exist but would require deeper research.
Ratings
Reliability Ratings:
Generally good for the Polaris Sportsman platform, with maintenance adherence being key. Consumer reports and enthusiast forums provide anecdotal evidence.
Certifications
Certifications:
Meets relevant safety and emissions standards for ATVs in its target markets.
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