2009 Polaris Sportsman 800 EFI ATV Workshop Service Repair Manual Download PDF
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๐ท๏ธ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800 EFI
Model Variants:
Sportsman 800 HO EFI, Sportsman Touring 800 EFI, Sportsman Touring 800 EFI International, Sportsman X2 800 EFI
Year:
2009
Codes
Engine Code:
ProStar 800 EFI
๐ Introduction
Market Position
Target Audience:
Polaris Sportsman 800 EFI owners, DIY enthusiasts, independent repair shops
Competitive Analysis
Value Proposition:
Provides essential information for maintaining, servicing, and repairing the 2009 Polaris Sportsman 800 EFI ATV, saving time and money compared to dealership services.
Key Features
Manual Benefits:
High-quality diagrams, step-by-step instructions, comprehensive coverage of all major systems.
๐ Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Features:
Instant Download, Printable Pages
๐ Manual Coverage
Systems Covered
Primary Systems:
General Information, Maintenance, Engine, Fuel Injection, Body, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical Systems, Wiring Diagrams
Specific Coverage:
2009 Polaris Sportsman 800 HO EFI, 2009 Polaris Sportsman Touring 800 EFI, 2009 Polaris Sportsman Touring 800 EFI International, 2009 Polaris Sportsman X2 800 EFI
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points
Repair Procedures:
Engine overhaul, fuel system repair, clutch and transmission service, suspension and steering component replacement, brake system repair, electrical diagnostics and repair
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic fault codes (if applicable), electrical system testing
Technical Depth
Depth Level:
Comprehensive diagnostic and repair procedures suitable for DIY mechanics and professional technicians
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-Cooled, DOHC Twin Cylinder
Displacement:
775cc (approx.)
Bore X Stroke:
89 mm x 64.5 mm (typical for this engine family)
Performance
Horsepower:
Approximately 52-55 HP (estimated for 2009 model)
Torque:
Refer to specific manual sections for exact figures
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition
Cooling System
Cooling Method:
Liquid-cooled
๐ง Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Features
Drive Modes:
High, Low, Neutral, Reverse, Park
Final Drive:
Shaft Drive
Fluid Specifications
Transmission Fluid:
Refer to manual for specific Polaris AGL or equivalent lubricant specification (e.g., SAE 75W-90 Gear Oil)
๐ Dimensions
Exterior
Length:
Varies by model (approx. 81-85 inches for standard models)
Width:
Varies by model (approx. 46 inches for standard models)
Height:
Varies by model (approx. 48 inches for standard models)
Weights
Dry Weight:
Varies by model (approx. 585-670 lbs)
Ground Clearance:
Varies by model (approx. 10.7-11.25 inches)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
๐ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI and/or relevant national standards for ATVs.
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Parking Brake:
Yes (typically integrated into brake lever or separate caliper)
Passive Features
Lighting:
Dual Halogen Headlights, Taillight/Brake Light
Seat Belt:
Not equipped (ATVs are designed for stand-up or straddle operation)
Roll Over Protection:
N/A
๐ก Technology Features
Infotainment
Display:
Digital/Analog Instrument Cluster (Speedometer, Odometer, Tachometer, Fuel Gauge, Gear Indicator)
Driver Assistance
Engine Management:
EFI provides optimal fuel delivery and engine performance across varying conditions.
Connectivity
Diagnostic Port:
Likely equipped with a diagnostic connector for accessing engine control unit (ECU) data.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or hours (typically every 2000 miles or 100 hours)
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual (typically every 100-200 operating hours)
Fluid Specifications
Engine Oil Type:
Refer to manual for Polaris Premium 4-Stroke Synthetic or equivalent SAE 0W-40, 5W-40, or 10W-50 (depending on climate)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (e.g., Polaris Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Drive belts, tie rod ends, ball joints, wheel bearings, brake pads due to off-road use.
Potential Efi Issues:
Occasionally issues related to throttle body, fuel injectors, or sensors may arise; diagnostic tools or manual troubleshooting are key.
Clutch Maintenance:
Regular inspection and cleaning of primary and secondary clutches for belt wear and debris is crucial.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
USA
Model Evolution
Predecessor Models:
Polaris Sportsman line dating back to the early 1990s, with 800cc engines introduced in earlier model years.
Key Innovations For 800:
Introduction of ProStar engine, Electronic Fuel Injection (EFI) for improved performance and emissions.
๐ Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the 2009 model year are not readily available, the Polaris Sportsman line has consistently been recognized for its utility, performance, and comfort in the ATV market.
Provides essential information for maintaining, servicing, and repairing the 2009 Polaris Sportsman 800 EFI ATV, saving time and money compared to dealership services.
Key Features
Manual Benefits:
High-quality diagrams, step-by-step instructions, comprehensive coverage of all major systems.
๐ Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Features:
Instant Download, Printable Pages
๐ Manual Coverage
Systems Covered
Primary Systems:
General Information, Maintenance, Engine, Fuel Injection, Body, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical Systems, Wiring Diagrams
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points
Repair Procedures:
Engine overhaul, fuel system repair, clutch and transmission service, suspension and steering component replacement, brake system repair, electrical diagnostics and repair
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic fault codes (if applicable), electrical system testing
Technical Depth
Depth Level:
Comprehensive diagnostic and repair procedures suitable for DIY mechanics and professional technicians
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-Cooled, DOHC Twin Cylinder
Displacement:
775cc (approx.)
Bore X Stroke:
89 mm x 64.5 mm (typical for this engine family)
Performance
Horsepower:
Approximately 52-55 HP (estimated for 2009 model)
Torque:
Refer to specific manual sections for exact figures
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition
Cooling System
Cooling Method:
Liquid-cooled
๐ง Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Features
Drive Modes:
High, Low, Neutral, Reverse, Park
Final Drive:
Shaft Drive
Fluid Specifications
Transmission Fluid:
Refer to manual for specific Polaris AGL or equivalent lubricant specification (e.g., SAE 75W-90 Gear Oil)
๐ Dimensions
Exterior
Length:
Varies by model (approx. 81-85 inches for standard models)
Width:
Varies by model (approx. 46 inches for standard models)
Height:
Varies by model (approx. 48 inches for standard models)
Weights
Dry Weight:
Varies by model (approx. 585-670 lbs)
Ground Clearance:
Varies by model (approx. 10.7-11.25 inches)
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (90 kg)
๐ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI and/or relevant national standards for ATVs.
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Parking Brake:
Yes (typically integrated into brake lever or separate caliper)
Passive Features
Lighting:
Dual Halogen Headlights, Taillight/Brake Light
Seat Belt:
Not equipped (ATVs are designed for stand-up or straddle operation)
EFI provides optimal fuel delivery and engine performance across varying conditions.
Connectivity
Diagnostic Port:
Likely equipped with a diagnostic connector for accessing engine control unit (ECU) data.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or hours (typically every 2000 miles or 100 hours)
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual (typically every 100-200 operating hours)
Fluid Specifications
Engine Oil Type:
Refer to manual for Polaris Premium 4-Stroke Synthetic or equivalent SAE 0W-40, 5W-40, or 10W-50 (depending on climate)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (e.g., Polaris Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Drive belts, tie rod ends, ball joints, wheel bearings, brake pads due to off-road use.
Potential Efi Issues:
Occasionally issues related to throttle body, fuel injectors, or sensors may arise; diagnostic tools or manual troubleshooting are key.
Clutch Maintenance:
Regular inspection and cleaning of primary and secondary clutches for belt wear and debris is crucial.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
USA
Model Evolution
Predecessor Models:
Polaris Sportsman line dating back to the early 1990s, with 800cc engines introduced in earlier model years.
Key Innovations For 800:
Introduction of ProStar engine, Electronic Fuel Injection (EFI) for improved performance and emissions.
๐ Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the 2009 model year are not readily available, the Polaris Sportsman line has consistently been recognized for its utility, performance, and comfort in the ATV market.