🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Codes Chassis Code: A08MN72AA (Touring) Engine Code: R1200A350258 👋 Introduction Market Position Vehicle Segment: Premium Two-Up Rec/Utility ATV Target Audience: Recreational riders, utility users, and hunters requiring a versatile and comfortable ATV for extended rides and carrying passengers/gear. Competitive Analysis Key Competitors: Can-Am Outlander Max, Arctic Cat Thundercat, Yamaha Grizzly 700, Honda Rincon. Key Features Two Up Capability: Designed with a comfortable passenger seat, floorboards, and handgrips for two-up riding. Engine Size: Powerful 799cc liquid-cooled engine for strong performance. Suspension Travel: Long-travel independent suspension for superior ride comfort and handling. Storage: Front and rear racks with ample storage capacity. Towing Capacity: Robust towing capacity for hauling equipment and trailers. 📋 Manual Details Coverage Areas Geographical Coverage: North America (primarily) Model Variants Covered: Polaris Sportsman 800 Touring 2008 Page Count Estimated Page Count: 700+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the engine, including cylinder head, piston, crankshaft, connecting rods, valve train, and timing. Fuel System: Fuel injection system components (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines, and troubleshooting. Ignition System: CDI, ignition coil, spark plugs, wiring, and troubleshooting. Cooling System: Radiator, fan, coolant, hoses, thermostat, and maintenance. Transmission Drivetrain: PVT (Polaris Variable Transmission) system (clutches, belt, driven clutch), final drive, driveshafts, differentials (front and rear), and axle components. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, and troubleshooting. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, and adjustments. Steering: Steering column, tie rods, steering rack, and power steering system (if applicable). Electrical System: Battery, charging system (stator, voltage regulator), starter motor, lighting (headlights, taillights, brake lights), wiring diagrams, fuse box, and accessory circuits. Body Chassis: Frame, body panels, racks, seats, fenders, and trim components. Diagnostic Troubleshooting: Systematic troubleshooting guides, symptom-based diagnostics, and fault code interpretation. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements, spark plug service, brake checks, fluid level checks, and PVT belt inspection/replacement. Engine Repair: Engine rebuild procedures, piston ring replacement, valve adjustment, seal replacement, and decarbonization. Transmission Repair: PVT clutch service, roller replacement, spring replacement, and troubleshooting clutch engagement/disengagement issues. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, multimeter usage, and component testing procedures. Suspension Alignment: Alignment procedures for front suspension and adjustments for preload on shock absorbers. Brake Maintenance: Brake pad replacement, caliper service, fluid flushing, and bleeding. Cooling System Service: Coolant replacement, system flush, and thermostat replacement. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for identifying root causes of mechanical and electrical issues. Rebuild Specifications: Detailed specifications for engine and transmission component tolerances, clearances, and torque values for complete rebuilds. Wiring Diagrams: Comprehensive, high-resolution wiring diagrams for all electrical systems, color-coded for clarity. Troubleshooting Charts: Detailed troubleshooting charts organized by symptom, guiding technicians through diagnostic steps. Special Tools: Identification and usage of specialized tools required for specific repair and maintenance procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Printability: Printable pages for convenient use in a workshop environment. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, Twin Cylinder Displacement: 799 cc (48.7 cu in) Bore X Stroke: 92 mm x 75 mm (3.62 in x 2.95 in) Cooling System: Liquid-cooled Compression Ratio: 10.0:1 Performance Horsepower Estimate: Approx. 50-55 HP (actual manufacturer rating not consistently published for ATVs in this era) Torque Estimate: Approx. 45-50 lb-ft (actual manufacturer rating not consistently published for ATVs in this era) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline, 87 Octane Minimum Fuel Tank Capacity: 4.25 US gal (16.1 L) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Drive System: On-Demand All-Wheel Drive (AWD) / 2WD Final Drive: Shaft Drive Differential: Sealed, Limited Slip Front Differential; Locked Rear Differential 📐 Dimensions Exterior Length: 85 in (215.9 cm) Width: 46 in (116.8 cm) Height: 47 in (119.4 cm) Wheelbase: 56 in (142.2 cm) Ground Clearance: 11.25 in (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight: Approx. 685 lbs (310.7 kg) Towing Capacity: 1,500 lbs (680.4 kg) Gvw: 1,275 lbs (578.3 kg) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATVs are not subject to traditional automotive safety ratings like NCAP or IIHS) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Engine Braking: Standard feature of the PVT...