The 2012 Sportsman Touring 500 H.O. is a premium utility All-Terrain Vehicle (ATV) designed for recreational riders, hunters, farmers, and anyone requiring comfortable, long-distance capability. Engineered for reliability and performance, this model features a powerful 499cc liquid-cooled engine with Electronic Fuel Injection (EFI) and independent front and rear suspension for superior handling and comfort across varied terrain. Its robust design includes ample cargo capacity and seating for two, making it ideal for extended excursions and demanding tasks. The Sportsman Touring 500 H.O. is a testament to a heritage in producing capable and popular utility ATVs. This comprehensive factory service manual provides detailed information for the repair and maintenance of your 2012 Sportsman Touring 500 H.O. It covers all essential systems, including the engine, fuel system, drivetrain, brakes, suspension, and electrical components. Within its pages, you will find step-by-step repair instructions, routine maintenance procedures, troubleshooting guides, and critical technical specifications such as torque values and fluid capacities. This manual is an invaluable resource for owners and technicians alike, ensuring the longevity and optimal performance of your ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Year: 2012 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Segment: Premium utility ATV Target User: Recreational riders, hunters, farmers, utility users requiring comfortable long-distance riding. Competitive Analysis Competitors: Yamaha Grizzly, Can-Am Outlander, Honda Foreman/Rancher (though Touring variant positions it for longer rides). Key Features Touring Capability: Designed for extended rides with comfortable seating for two and ample cargo capacity. Engine Performance: Known for its powerful 499cc liquid-cooled engine providing strong pulling power. Suspension Design: Independent front and rear suspension for superior comfort and handling over varied terrain. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance and Troubleshooting Page Count Estimated Page Count: Variable, typically 300-500+ pages for a comprehensive service manual. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF / WinRAR Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end, valve adjustments, piston and cylinder service, lubrication system, cooling system. Fuel System: Fuel injection system (EFI) diagnosis and repair, fuel pump, injectors, throttle body, fuel tank, fuel lines. Body: Body panels, plastics, seats, handlebars, storage compartments, lighting systems, electrical connectors. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system. Drivetrain: All-wheel drive (AWD) system, viscous all-wheel drive (On-Demand AWD), final drive, differentials, drive shafts, CV joints. Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake fluid, parking brake. Electrical System: Ignition system, starter system, charging system (alternator, battery), lighting, fuses, relays, wiring diagrams, diagnostic codes. Cooling System: Radiator, fan, thermostat, coolant hoses, coolant specifications. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable). Steering: Steering mechanism, tie rods, steering wheel, power steering (if applicable). Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, lubrication, tire pressure, battery maintenance. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, error code interpretation. Repair: Step-by-step repair instructions for all major components and systems, including disassembly, reassembly, and adjustments. Diagnostics: Electrical system diagnostics, engine performance diagnostics, fuel system diagnostics. Specifications Data: Torque specifications for all fasteners, fluid capacities, engine specifications, electrical specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds. Suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Digital Delivery: Instant Download via Email Software Compatibility: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android devices Archive Format: WinRAR Print Quality Clarity: High-resolution images and clear illustrations for easy understanding. Binding Type Delivery Method: Digital download only (no physical copy) Paper Type Medium: Digital PDF ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Engine Displacement: 499 cc (30.4 cu in) Bore X Stroke: 92 mm x 76 mm (3.62 in x 2.99 in) Cooling System: Liquid-cooled Fuel Delivery: Electronic Fuel Injection (EFI) Compression Ratio: 9.5:1 Performance Horsepower: Estimated 36-38 HP (actual figures not always published for ATVs, but this is typical for the class). Torque: Strong low-end and mid-range torque for hauling and climbing. Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.25 US gal (16.1 L) 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with engine braking Drive Modes: 2WD/4WD (On-Demand AWD) Features Gear Selection: High, Low, Reverse, Park Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant or equivalent (refer to manual for specific part numbers). 📐 Dimensions Exterior Length: 83 in (210.8 cm) Width: 46 in (116.8 cm) Height: 47 in (119.4 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 11.25 in (28.6 cm) Weights Dry Weight: 620 lbs (281 kg) Payload Capacity: 200 lbs (91 kg) front rack, 400 lbs (181 kg) rear rack Towing Capacity: 1500 lbs (680.4 kg) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, engine braking...