The Polaris Sportsman Touring 800 EFI, produced for the 2009 and 2010 model years, is a performance utility ATV designed for recreational riders, hunters, and landowners. This International variant offers a powerful 775cc V-twin engine with electronic fuel injection, providing robust performance and improved throttle response. Its dual-seat design, complete with passenger backrests and footwells, emphasizes comfort for two-up riding. The vehicle features independent front and rear suspension for a smooth ride and capable handling, along with a significant towing capacity of 1500 lbs, making it a versatile choice for both leisure and work. This comprehensive workshop service repair manual, written in English, covers all essential aspects of the Polaris Sportsman Touring 800 EFI. It provides detailed information on engine mechanical and electrical systems, transmission and drivetrain, fuel system, suspension, brakes, and the overall chassis. The manual includes step-by-step maintenance procedures, detailed troubleshooting guides, advanced diagnostic capabilities, and complete rebuild procedures with all necessary specifications, torque values, and clearances. It also features comprehensive, color-coded electrical wiring diagrams, ensuring that owners, mechanics, and technicians have the resources needed to maintain and repair this vehicle effectively. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: International Year: 2009, 2010 Codes Vehicle Platform Code: Sportsman 👋 Introduction Market Position Category: Performance Utility ATV Target Audience: Recreational riders, hunters, landowners, those seeking a powerful and comfortable two-up ATV Competitive Analysis Key Competitors: Can-Am Outlander Max, Arctic Cat TRV, Yamaha Grizzly 700 (comparable touring models) Key Features Engine Power: 800cc class V-twin engine for strong performance Ergonomics: Dual-seat design with passenger backrest and footwells for enhanced comfort Handling: Independent front and rear suspension for smooth ride and capable handling Electronic Fuel Injection: EFI for improved throttle response, fuel efficiency, and starting in varying conditions Towing Capacity: Significant towing and rack capacity for utility tasks 📋 Manual Details Coverage Areas Geographical Coverage: International Page Count Estimated Page Count: Extensive (typically 700-1000+ pages for this level of detail) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, engine management Engine Electrical: Ignition system, fuel injection (EFI), starting system, charging system, sensors, ECU diagnostics Transmission Drivetrain: PVT (Polaris Variable Transmission) clutch system (primary and secondary), belt replacement, gearbox, final drive, AWD system (if applicable) Fuel System: Fuel pump, injectors, fuel filter, fuel tank, lines, EFI control module Suspension: Front and rear suspension, shocks, springs, control arms, bushings, adjustments Brakes: Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, bleeding procedures Electrical System: Wiring diagrams, lighting, battery, starter, alternator, fuses, relays, switches, accessories Chassis Frame: Frame inspection, welds, body panels, plastic components, mounting points Steering: Handlebars, steering shaft, tie rods, steering linkage, EPS (Electronic Power Steering) system (if equipped) Cooling System: Radiator, fan, coolant hoses, thermostat, water pump, coolant specifications Lubrication System: Oil pump, oil filter, oil passages, oil specifications Procedures Included Basic Maintenance: Oil changes, filter replacements, fluid checks, tire pressure, spark plug replacement, belt inspection Engine Repair: Top-end rebuilds, piston replacement, valve adjustments, timing chain service Transmission Repair: Clutch service, gear inspection, AWD system maintenance Brake Service: Brake pad replacement, caliper service, brake line bleeding, rotor resurfacing/replacement Electrical Troubleshooting: Diagnostic codes, circuit testing, component replacement, wiring repair Suspension Adjustment: Shock preload, damping adjustments, alignment checks Fuel System Diagnostics: Injector testing, fuel pressure testing, EFI sensor troubleshooting Bodywork Repair: Panel removal/installation, plastics repair, decal application Troubleshooting Guides: Step-by-step diagnostic flowcharts for common issues Technical Depth Diagnostic Capabilities: Advanced diagnostics, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor data analysis Rebuild Procedures: Complete engine and transmission rebuild specifications, torque values, clearances Specifications: All essential torque specifications, clearances, fluid capacities, and pressure readings Wiring Diagrams: Comprehensive, color-coded electrical wiring schematics for all systems 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Print Quality Image Resolution: High-resolution images, diagrams, and illustrations Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 4-valve SOHC V-twin Displacement: 775 cc Bore X Stroke: 83 mm x 71.3 mm Cooling System: Liquid-cooled Ignition System: Electronic CDI with spark advance Performance Horsepower Est: Approximately 58 hp (varies slightly by source and testing conditions) Torque Est: Approximately 52 ft-lbs (varies slightly by source and testing conditions) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 46mm throttle body Fuel Type: Unleaded gasoline, 87 octane minimum 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking (EB) Gear Selection: High, Low, Neutral, Reverse, Park Drive System: 2WD/4WD, On-Demand True AWD with ADC (Active Descent Control) Features Belt Drive System: Shaft-driven clutches Gear Reduction: Integrated into transmission and final drive units 📐 Dimensions Exterior Length:...