This comprehensive service repair manual provides detailed instructions and diagrams for all aspects of maintaining and repairing your 1999 Polaris Xpress 300 Xplorer 300 ATV. This manual is similar to the factory workshop manuals used by professional mechanics, offering the most complete and accurate information available.

From basic maintenance to complex repairs, this manual guides you through every step of the process. It covers everything from general information and specifications to detailed breakdowns of engine systems, transmission, suspension, braking, electrical systems, and more. You'll find comprehensive coverage of:

* General Information and Specifications
* Maintenance Procedures
* Engine Removal and Installation
* Engine Fuel System
* Engine Lubrication and Cooling Systems
* Engine Combustion System
* Lubrication System
* Cylinder Head and Valves
* Alternator and Starter Clutch
* Crankcase, Piston, and Cylinder
* Crankshaft, Transmission, and Balancer
* Transmission System
* Front Wheel and Steering System
* Rear Wheel System
* Fenders and Exhaust Pipe
* Periodic Checks and Adjustments
* Chassis
* Cooling System
* Fuel Injection System
* Braking System
* Suspension
* Electrical System
* Body and Fixtures
* Frame, Body Panels, and Exhaust System
* Wheels, Tires, and Brakes
* Battery and Charging System
* Ignition System
* Electric Starter
* Lights, Meters, and Switches
* Wiring Diagrams
* Technical Information and Specifications
* Troubleshooting and More

This manual is your ultimate resource for keeping your Polaris Xpress 300 Xplorer 300 in top condition. With its detailed instructions and illustrations, you'll have the confidence to handle any repair or maintenance task yourself.

## The Polaris Xpress 300 and Xplorer 300: A Compact ATV for Adventure

The Polaris Xpress 300 and Xplorer 300 were compact, entry-level ATVs designed for recreational use, particularly for younger riders or those seeking a smaller, more manageable machine. Produced between 1999 and 2003, the Xpress 300 and Xplorer 300 shared a similar design, with the Xplorer model boasting a few additional features. Both were powered by a single-cylinder, air-cooled, 294cc engine, providing a manageable power output for beginners and casual riders. This engine, coupled with a simple, reliable design, made maintenance relatively straightforward. The 300s were equipped with automatic centrifugal clutches, making them easy to operate, eliminating the need for gear shifting. Their open-style chassis allowed for a versatile riding experience, suitable for navigating trails, light off-roading, and recreational riding on open terrain.

The Xpress 300 offered a basic and affordable entry point into the ATV world, catering to casual riders and those seeking economical transportation. The Xplorer 300, however, provided a more comprehensive feature set, including a front rack, a rear luggage rack, and added safety features like front disc brakes and a rear drum brake system, enhancing its utility and safety. Both models came standard with a comfortable seat and ergonomic handlebars, promoting a comfortable riding experience for extended periods. Despite their compact size, they proved capable of carrying a moderate amount of cargo, making them suitable for light hauling tasks around the property or for transporting gear on short trips. The Polaris Xpress 300 and Xplorer 300 offered a reliable and accessible entry point into the ATV world, providing a fun and engaging riding experience for beginners and experienced riders alike.