911 CARRERA 991 2011-2016 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Chassis Code: 991 Model Years Covered: 2011, 2012, 2013, 2014, 2015, 2016 Codes Manual Product Code: P991WRM201116 👋 Introduction Market Position Market Position: The Porsche 911 Carrera (991) represents the pinnacle of sporty grand touring and performance motoring in its segment, renowned for its driving dynamics, build quality, and iconic design. Competitive Analysis Competitors: Competes directly with high-performance sports cars such as the Audi R8, Chevrolet Corvette C7, Ferrari California T, and McLaren 570S, though often distinguished by its rear-engine layout and broader appeal. Key Features Platform Innovation: The 991 generation introduced a new, longer wheelbase and a revised suspension geometry, enhancing stability and agility. It also marked a significant shift towards electric power steering, balancing feedback with efficiency. Model Significance Model Significance: The 991 Carrera is a critical evolution of the legendary 911 lineage, blending traditional Porsche values with modern technology and design for improved performance and everyday usability. Manual Value Proposition Value Proposition: This comprehensive workshop manual provides owners and technicians with the in-depth knowledge required to maintain, diagnose, and repair the Porsche 911 Carrera (991) series, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, Engine management (ECU), Fuel system, Cooling system, Lubrication system, Exhaust system, Transmission (PDK & Manual), Drivetrain, Suspension (front & rear), Steering system, Brakes (ABS, PSM), Electrical system, Lighting, HVAC, Body panels, Interior trim, Safety systems (airbags, seatbelts), Diagnostics, Troubleshooting, Wiring diagrams. Page Count Estimated Page Count: ~3000+ Manual Type Manual Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of the 3.4L and 3.8L flat-six (boxer) engines, including DFI (Direct Fuel Injection), VarioCam Plus, lubrication, cooling, and exhaust systems. Detailed procedures for both the PDK (Porsche Doppelkupplung) dual-clutch transmission and the standard 7-speed manual gearbox. Procedures Included Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for all major vehicle systems, including fault code interpretation, symptom-based troubleshooting, and component testing. Extensive coverage of electrical system diagnostics with detailed wiring diagrams and connector pinouts. Technical Depth Technical Depth: Advanced diagnostic and repair procedures suitable for professional technicians and experienced DIY enthusiasts. Includes detailed disassembly, assembly, inspection, and adjustment instructions for all major mechanical and electrical components. Maintenance And Repair Scheduled Maintenance: Detailed service schedules for routine maintenance, including oil changes, filter replacements, spark plug replacement, brake fluid changes, and coolant service. Specific recommendations for fluid types and capacities. Engine Overhaul Engine Rebuild: Complete engine overhaul procedures, including cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing inspection, and valve timing adjustments. 📊 Manual Specifications File Format File Format: PDF File Size File Size Mb: 321 Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: Digital download (no physical binding) Paper Type Paper Type: N/A (Digital Format) Searchability Searchable Text: Yes (fully searchable PDF for quick information retrieval) Compatibility Operating Systems: All Windows versions (XP, Vista, 7, 8, 10, 11), macOS, Linux. Requires a PDF reader application. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally aspirated flat-six (Boxer) Displacement Carrera: 3.4 Liters (3,436 cc) Displacement Carrera S: 3.8 Liters (3,800 cc) Performance Horsepower Carrera: 350 hp @ 7,400 rpm Horsepower Carrera S: 400 hp @ 7,400 rpm Torque Carrera: 287 lb-ft (390 Nm) @ 5,600 rpm Torque Carrera S: 325 lb-ft (440 Nm) @ 5,600 rpm Fuel System Fuel Injection: Direct Fuel Injection (DFI) with multi-point injection Engine Management Engine Control Unit: Bosch Motronic (specific ECU part numbers available in manual) Engine Code Example Engine Code Ma1 01: MA1.01 (3.4L) Engine Code Ma1 02: MA1.02 (3.8L) 🔧 Transmission Standard Standard Transmission: 7-speed manual transmission Optional Optional Transmission: Porsche Doppelkupplung (PDK) 7-speed dual-clutch automatic transmission Features Pdk Features: Includes sport modes, manual shifting via paddles or selector, launch control. Manual Gear Ratios Manual Gear Ratios Example: 1st: 3.91, 2nd: 2.38, 3rd: 1.73, 4th: 1.41, 5th: 1.17, 6th: 0.93, 7th: 0.77 (for Carrera 3.4L - specific ratios vary slightly by model/year) Clutch Clutch Type: Dry single-plate clutch (manual), Dual-plate clutch (PDK) Transmission Fluid Pdk Fluid Specification: Porsche PDK Fluid (e.g., Pentosin FFL-4 or equivalent - specific P/N in manual) Manual Transmission Fluid: SAE 75W-90 GL 4 or GL 5 (check manual for exact spec) 📐 Dimensions Exterior Wheelbase: Approx. 2,450 mm (96.5 in) Length: Approx. 4,491 mm (176.8 in) Width: Approx. 1,808 mm (71.2 in) Height: Approx. 1,304 mm (51.3 in) Weights Curb Weight Carrera Manual: Approx. 1,430 kg (3,153 lbs) Curb Weight Carrera Pdk: Approx. 1,455 kg (3,208 lbs) Gross Vehicle Weight Rating: Refer to vehicle's VIN plate or manual Wheel And Tire Standard Wheel Size: 19-inch alloy wheels (Carrera), 20-inch alloy wheels (Carrera S) Standard Tire Size Front: 235/40 R19 (Carrera) Standard Tire Size Rear: 295/35 R19 (Carrera) Bolt Pattern:...
The Porsche 911 Carrera (991) represents the pinnacle of sporty grand touring and performance motoring in its segment, renowned for its driving dynamics, build quality, and iconic design.
Competitive Analysis
Competitors:
Competes directly with high-performance sports cars such as the Audi R8, Chevrolet Corvette C7, Ferrari California T, and McLaren 570S, though often distinguished by its rear-engine layout and broader appeal.
Key Features
Platform Innovation:
The 991 generation introduced a new, longer wheelbase and a revised suspension geometry, enhancing stability and agility. It also marked a significant shift towards electric power steering, balancing feedback with efficiency.
Model Significance
Model Significance:
The 991 Carrera is a critical evolution of the legendary 911 lineage, blending traditional Porsche values with modern technology and design for improved performance and everyday usability.
Manual Value Proposition
Value Proposition:
This comprehensive workshop manual provides owners and technicians with the in-depth knowledge required to maintain, diagnose, and repair the Porsche 911 Carrera (991) series, ensuring optimal performance and longevity.
Comprehensive coverage of the 3.4L and 3.8L flat-six (boxer) engines, including DFI (Direct Fuel Injection), VarioCam Plus, lubrication, cooling, and exhaust systems. Detailed procedures for both the PDK (Porsche Doppelkupplung) dual-clutch transmission and the standard 7-speed manual gearbox.
Procedures Included
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for all major vehicle systems, including fault code interpretation, symptom-based troubleshooting, and component testing. Extensive coverage of electrical system diagnostics with detailed wiring diagrams and connector pinouts.
Technical Depth
Technical Depth:
Advanced diagnostic and repair procedures suitable for professional technicians and experienced DIY enthusiasts. Includes detailed disassembly, assembly, inspection, and adjustment instructions for all major mechanical and electrical components.
Maintenance And Repair
Scheduled Maintenance:
Detailed service schedules for routine maintenance, including oil changes, filter replacements, spark plug replacement, brake fluid changes, and coolant service. Specific recommendations for fluid types and capacities.
Engine Overhaul
Engine Rebuild:
Complete engine overhaul procedures, including cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing inspection, and valve timing adjustments.
📊 Manual Specifications
File Format
File Format:
PDF
File Size
File Size Mb:
321
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchable Text:
Yes (fully searchable PDF for quick information retrieval)
Compatibility
Operating Systems:
All Windows versions (XP, Vista, 7, 8, 10, 11), macOS, Linux. Requires a PDF reader application.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally aspirated flat-six (Boxer)
Displacement Carrera:
3.4 Liters (3,436 cc)
Displacement Carrera S:
3.8 Liters (3,800 cc)
Performance
Horsepower Carrera:
350 hp @ 7,400 rpm
Horsepower Carrera S:
400 hp @ 7,400 rpm
Torque Carrera:
287 lb-ft (390 Nm) @ 5,600 rpm
Torque Carrera S:
325 lb-ft (440 Nm) @ 5,600 rpm
Fuel System
Fuel Injection:
Direct Fuel Injection (DFI) with multi-point injection
Engine Management
Engine Control Unit:
Bosch Motronic (specific ECU part numbers available in manual)
Not specifically rated by NHTSA as a distinct model year, but benefits from Porsche's robust safety engineering. Refer to specific region's safety data.
IIHS Rating:
Top Safety Pick for relevant years, acknowledging its structural integrity and safety features.
Active Features
Psm:
Porsche Stability Management (PSM) - incorporates ABS, ASR, ABD, MSR, and optional brake assist. Detailed calibration and troubleshooting in manual.
Pccb:
Optional Porsche Ceramic Composite Brakes (PCCB) - specifications and service procedures for ceramic rotors and calipers covered.
Passive Features
Airbags:
Driver and front passenger airbags, side airbags (integrated into seat backs), optional knee airbags. Manual covers airbag system diagnostics and component replacement.
Seatbelts:
Three-point inertia-reel seatbelts with belt tensioners and force limiters. Manual covers seatbelt mechanism inspection and replacement.
💡 Technology Features
Infotainment
Porsche Communication Management:
PCM 3.1 infotainment system with touchscreen, navigation, Bluetooth, USB interface, and optional DAB radio. Manual covers system operation and basic troubleshooting.
Optional Audio:
Upgraded audio systems from Bose or Burmester available. Manual may contain specific information for these.
Driver Assistance
Adaptive Cruise Control:
Optional Adaptive Cruise Control (ACC) with Porsche Active Suspension Management (PASM) and braking function. Manual covers system functionality and calibration.
Parking Assistance:
Optional front and rear ParkAssist sensors and rearview camera. Manual details installation and sensor testing.
Connectivity
Smartphone Integration:
Bluetooth for hands-free calling and audio streaming. USB for iPod/iPhone connectivity. Manual covers pairing and media management.
Lighting
Headlights:
Standard Bi-Xenon headlights. Optional LED headlights or Porsche Dynamic Light System (PDLS) and PDLS Plus. Manual covers bulb replacement and system diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 1 year. Manual provides specific checks for oil condition.
Pdk Service Interval:
PDK fluid and filter change every 60,000 miles (or as specified in manual based on driving conditions).
Spark Plug Replacement:
Generally around 40,000-60,000 miles. Manual specifies exact type and procedure.
Brake Fluid Change:
Every 2 years, regardless of mileage. Manual details bleeding procedures for ABS/PSM systems.
Fluid Specifications
Engine Oil Specification:
Fully synthetic engine oil, meeting Porsche A40 specification (e.g., Mobil 1 0W-40 or equivalent). Capacity ~8.5 liters.
Electro-hydraulic power steering system; no separate fluid reservoir in typical sense. Refer to manual for system specifics.
Known Issues
Common Issues Engine:
Potential for bore scoring in early 991.1 models (though less prevalent than in some previous generations). IMS bearing failures are generally not a concern for 991 models. Check for oil leaks, particularly from vacuum lines or seals.
Common Issues Pdk:
While generally robust, early PDK units could experience mechatronic issues or require software updates. Regular fluid changes are critical. Manual details diagnostic procedures for PDK faults.
Common Issues Electric Steering:
Early electric power steering systems could sometimes experience module failures or calibration issues. Troubleshooting guides in the manual are essential.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Porsche boasts a rich heritage dating back to 1931, synonymous with engineering excellence, motorsports success, and the iconic 911 silhouette, which has been in continuous production since 1963.
Model Evolution
991 Generation Introduction:
The 991 generation was introduced at the 2011 Frankfurt Motor Show as the successor to the 997. It represented a significant departure with an entirely new chassis and body structure.
991 Facelift:
A mid-cycle facelift (often referred to as 991.2) occurred for the 2016 model year, introducing turbocharged engines for the Carrera and Carrera S models. This manual specifically covers the pre-facelift 991.1 generation.
Production
Production Location:
Stuttgart-Zuffenhausen, Germany
Sales Performance
Sales Context:
The 991 generation continued Porsche's strong sales performance, appealing to both established enthusiasts and new buyers drawn to its blend of performance and luxury.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently lauded by automotive press for its exceptional driving dynamics, handling, and powertrain. Frequently awarded 'Best Sports Car' by various publications during its production run.
Ratings
Customer Satisfaction:
Generally high customer satisfaction ratings for performance, build quality, and brand loyalty.
Certifications
European Certification:
Meets Euro 5 emissions standards for its model years. Manual may reference specific EC directives.