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Porsche 964 1989-1993 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Porsche Model: 964 Year: 1989-1993 Codes Internal Model Code: 964 👋 Introduction Market Position Positioning: The Porsche 964 represented a significant evolution from the 930 (911 Turbo) and the outgoing naturally aspirated 911 models, blending classic 911 aesthetics with modern engineering, including a new naturally aspirated engine and optional AWD. It was positioned as a premium sports car for discerning drivers. Competitive Analysis Competitors: Ferrari 348, Lotus Esprit, Chevrolet Corvette C4 ZR-1, Nissan 300ZX (Z32), Toyota Supra (Mk III) Key Features Design Evolution: Rounded bodywork incorporating integrated bumpers, pop-up spoiler (later models), and significantly revised aerodynamics compared to previous 911 generations. Powertrain Innovation: Introduction of the M64 engine, a 3.6-liter flat-six with coil-spring valves, significantly improving performance and reliability over older air-cooled units. Introduction of the Tiptronic automatic transmission. Manual Value Proposition Benefit To Owner: Empowers owners to perform detailed maintenance and repairs, saving on dealership costs and fostering a deeper understanding of their classic Porsche. 📋 Manual Details Coverage Areas Covered Models: Porsche 964 (1989-1993) Engine Variants Covered: 3.6L M64/01 (Carrera 2), 3.6L M64/01 (Carrera 4), 3.6L M64/50 (Turbo) Page Count Estimated Page Count: Refer to original Porsche documentation (typically extensive, hundreds of pages for comprehensive coverage) Manual Type Type: Service Repair Factory Manual Language Language: English Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, fuel injection (Motronic), ignition, lubrication, cooling systems Transmission: Manual (G50) and Tiptronic transmission servicing, repair, and adjustments Drivetrain: Front and rear axle, differential, driveshafts, AWD system (Carrera 4) Suspension: Front and rear suspension components, alignment, shock absorbers, springs, sway bars Brakes: Hydraulic system, ABS, brake pads, discs, calipers, bleeding procedures Steering: Power steering system, steering rack, column, alignment Electrical System: Wiring diagrams, fuses, relays, lighting, battery, alternator, starter, ignition, Motronic ECU, instrumentation Fuel System: Fuel pump, injectors, fuel lines, fuel tank, evaporative emissions control Bodywork: Body panel removal/installation, doors, hood, trunk, bumpers, glass, interior trim HVAC: Heating, ventilation, and air conditioning system components and servicing Safety Systems: Seat belts, airbags (if applicable to specific models/regions) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures for common and uncommon faults across all major systems Repair Overhaul: Step-by-step instructions for major component repairs and full engine/transmission overhauls Adjustments: Valve adjustments, clutch adjustments, idle speed settings, alignment procedures Electrical Diagnostics: Interpreting wiring diagrams, testing circuits, component testing, ECU diagnostics Rigging Information: Procedures for lifting and supporting the vehicle for safe maintenance and repair Technical Depth Depth: Comprehensive factory-level repair and maintenance procedures suitable for professional technicians and experienced enthusiasts Searchability: Zoomable PDF allows for clear viewing of diagrams and text; search function enhances usability 📊 Manual Specifications File Format Format: PDF Quality: High-resolution, zoomable for clarity Print Quality Printability: Pages are printable for physical reference Binding Type Type: Digital (PDF) Paper Type Digital Equivalent: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Air-Cooled with Oil Cooler) Displacement: 3.6 Liters (3600 cc) Engine Code Naturally Aspirated: M64/01 Engine Code Turbocharged: M64/50 (Turbocharged) Performance Horsepower Naturally Aspirated: Approx. 250 hp @ 6100 rpm (Carrera 2/4) Torque Naturally Aspirated: Approx. 228 lb-ft (310 Nm) @ 4800 rpm (Carrera 2/4) Horsepower Turbocharged: Approx. 320 hp @ 5750 rpm (964 Turbo) Torque Turbocharged: Approx. 332 lb-ft (450 Nm) @ 4500 rpm (964 Turbo) Fuel System Fuel Delivery: Bosch Motronic DME (Digital Engine Electronics) with multi-point fuel injection Fuel Type: Unleaded Gasoline (Premium Octane) 🔧 Transmission Standard Type: 5-speed Manual (G50 transaxle) Optional Type: Tiptronic 4-speed Automatic Features Clutch Type: Hydraulically operated single-plate dry clutch Gear Ratios: Specific ratios vary by model (Carrera 2, Carrera 4, Turbo) and are detailed in the manual. 📐 Dimensions Exterior Length: Approx. 4250 mm (167.3 in) Width: Approx. 1775 mm (69.9 in) Height: Approx. 1310 mm (51.6 in) Weights Curb Weight: Approx. 1470 kg (3240 lb) for Carrera 2, approx. 1550 kg (3417 lb) for Carrera 4 🛡️ Safety Features Ratings Crash Test Data: Data from period testing is available; the manual will reference safety system components. Active Features ABS: Standard Anti-lock Braking System (ABS) AWD: Optional all-wheel-drive system (Carrera 4) Passive Features Seatbelts: Three-point inertia reel seatbelts Rollover Protection: Integral roll cage structure within the body, particularly noticeable with the Targa and Cabriolet models. 💡 Technology Features Infotainment Audio System: Factory-installed Porsche CDR-21 or similar optional audio systems available. Manual may cover basic wiring/installation. Driver Assistance ABS: Standard Anti-lock Braking System (ABS) is a key technological feature. Connectivity Original Connectivity: Limited by era; primarily focused on analog systems and basic diagnostic ports. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 miles or annually, depending on usage. The manual provides precise recommendations. Major Service: Significant service items often recommended at 30,000-60,000 mile...
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Porsche 964 1989-1993 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
964
Year:
1989-1993
Codes
Internal Model Code:
964
👋 Introduction
Market Position
Positioning:
The Porsche 964 represented a significant evolution from the 930 (911 Turbo) and the outgoing naturally aspirated 911 models, blending classic 911 aesthetics with modern engineering, including a new naturally aspirated engine and optional AWD. It was positioned as a premium sports car for discerning drivers.
Competitive Analysis
Competitors:
Ferrari 348, Lotus Esprit, Chevrolet Corvette C4 ZR-1, Nissan 300ZX (Z32), Toyota Supra (Mk III)
Key Features
Design Evolution:
Rounded bodywork incorporating integrated bumpers, pop-up spoiler (later models), and significantly revised aerodynamics compared to previous 911 generations.
Powertrain Innovation:
Introduction of the M64 engine, a 3.6-liter flat-six with coil-spring valves, significantly improving performance and reliability over older air-cooled units. Introduction of the Tiptronic automatic transmission.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform detailed maintenance and repairs, saving on dealership costs and fostering a deeper understanding of their classic Porsche.
📋 Manual Details
Coverage Areas
Covered Models:
Porsche 964 (1989-1993)
Engine Variants Covered:
3.6L M64/01 (Carrera 2), 3.6L M64/01 (Carrera 4), 3.6L M64/50 (Turbo)
Page Count
Estimated Page Count:
Refer to original Porsche documentation (typically extensive, hundreds of pages for comprehensive coverage)
Manual Type
Type:
Service Repair Factory Manual
Language
Language:
English
Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, fuel injection (Motronic), ignition, lubrication, cooling systems
Transmission:
Manual (G50) and Tiptronic transmission servicing, repair, and adjustments
Drivetrain:
Front and rear axle, differential, driveshafts, AWD system (Carrera 4)
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, sway bars
Brakes:
Hydraulic system, ABS, brake pads, discs, calipers, bleeding procedures
Steering:
Power steering system, steering rack, column, alignment
Electrical System:
Wiring diagrams, fuses, relays, lighting, battery, alternator, starter, ignition, Motronic ECU, instrumentation
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, evaporative emissions control
Bodywork:
Body panel removal/installation, doors, hood, trunk, bumpers, glass, interior trim
HVAC:
Heating, ventilation, and air conditioning system components and servicing
Safety Systems:
Seat belts, airbags (if applicable to specific models/regions)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all major systems
Repair Overhaul:
Step-by-step instructions for major component repairs and full engine/transmission overhauls
Adjustments:
Valve adjustments, clutch adjustments, idle speed settings, alignment procedures
Electrical Diagnostics:
Interpreting wiring diagrams, testing circuits, component testing, ECU diagnostics
Rigging Information:
Procedures for lifting and supporting the vehicle for safe maintenance and repair
Technical Depth
Depth:
Comprehensive factory-level repair and maintenance procedures suitable for professional technicians and experienced enthusiasts
Searchability:
Zoomable PDF allows for clear viewing of diagrams and text; search function enhances usability
📊 Manual Specifications
File Format
Format:
PDF
Quality:
High-resolution, zoomable for clarity
Print Quality
Printability:
Pages are printable for physical reference
Binding Type
Type:
Digital (PDF)
Paper Type
Digital Equivalent:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Air-Cooled with Oil Cooler)
Displacement:
3.6 Liters (3600 cc)
Engine Code Naturally Aspirated:
M64/01
Engine Code Turbocharged:
M64/50 (Turbocharged)
Performance
Horsepower Naturally Aspirated:
Approx. 250 hp @ 6100 rpm (Carrera 2/4)
Torque Naturally Aspirated:
Approx. 228 lb-ft (310 Nm) @ 4800 rpm (Carrera 2/4)
Horsepower Turbocharged:
Approx. 320 hp @ 5750 rpm (964 Turbo)
Torque Turbocharged:
Approx. 332 lb-ft (450 Nm) @ 4500 rpm (964 Turbo)
Fuel System
Fuel Delivery:
Bosch Motronic DME (Digital Engine Electronics) with multi-point fuel injection
Fuel Type:
Unleaded Gasoline (Premium Octane)
🔧 Transmission
Standard
Type:
5-speed Manual (G50 transaxle)
Optional
Type:
Tiptronic 4-speed Automatic
Features
Clutch Type:
Hydraulically operated single-plate dry clutch
Gear Ratios:
Specific ratios vary by model (Carrera 2, Carrera 4, Turbo) and are detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 4250 mm (167.3 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1310 mm (51.6 in)
Weights
Curb Weight:
Approx. 1470 kg (3240 lb) for Carrera 2, approx. 1550 kg (3417 lb) for Carrera 4
🛡️ Safety Features
Ratings
Crash Test Data:
Data from period testing is available; the manual will reference safety system components.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
AWD:
Optional all-wheel-drive system (Carrera 4)
Passive Features
Seatbelts:
Three-point inertia reel seatbelts
Rollover Protection:
Integral roll cage structure within the body, particularly noticeable with the Targa and Cabriolet models.
💡 Technology Features
Infotainment
Audio System:
Factory-installed Porsche CDR-21 or similar optional audio systems available. Manual may cover basic wiring/installation.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) is a key technological feature.
Connectivity
Original Connectivity:
Limited by era; primarily focused on analog systems and basic diagnostic ports.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles or annually, depending on usage. The manual provides precise recommendations.
Major Service:
Significant service items often recommended at 30,000-60,000 mile intervals, including belt replacement, spark plugs, and fluid changes. Detailed schedule in manual.
Fluid Specifications
Engine Oil:
Porsche A40 or approved equivalent (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40). Capacity approx. 10.5 liters. Exact specs in manual.
Transmission Oil:
Gear oil GL-5, SAE 75W-90 (Manual). Automatic transmission fluid for Tiptronic. Specifics detailed in manual.
Brake Fluid:
DOT 4 (minimum) or DOT 5.1. High-performance fluid recommended. Capacity approx. 1 liter. Consult manual for precise type.
Coolant:
Not applicable for engine coolant as the engine is air-cooled; oil cooling is utilized.
Known Issues
Rear Main Seal Leaks:
Common issue on air-cooled Porsches, including the 964, where the rear main crankshaft seal can degrade and leak oil.
Crankshaft Bearing Failure:
Less common but potentially catastrophic failure, particularly if oil starvation or detonation occurs.
Valve Stem Seals:
Wear and tear can lead to oil consumption and blue smoke on startup or deceleration.
ABS Sensor Failure:
Aging sensors can lead to ABS warning lights and system malfunction.
Motronic ECU Issues:
While generally robust, older ECUs can develop faults leading to various drivability problems.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
The Porsche 911 lineage, dating back to 1963, is renowned for its rear-engine, air-cooled configuration and exceptional driving dynamics. The 964 builds upon this illustrious heritage.
Model Evolution
964 Development:
Developed under project name '965', the 964 was intended as a significant modernization of the 911. It featured over 80% new parts, including the engine, transmission, suspension, and bodywork.
Production
Production Years:
1989-1994 (though the manual specifically covers 1989-1993 models)
Production Variants:
Coupe, Targa, Cabriolet, Carrera 2, Carrera 4, Turbo (964 Turbo)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the 964 are varied, it is generally recognized as a significant milestone in Porsche's evolution and a highly collectible modern classic.
Ratings
Performance Reviews:
Consistently praised by automotive journalists of the era for its driving dynamics and blend of performance and everyday usability, especially compared to its predecessor.
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