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Porsche Boxster 987 Service Repair Manual 2005-2008

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Porsche Model: Boxster Model Generation Code: 987 Model Variant: Boxster S Production Years Covered Model Years: 2005, 2006, 2007, 2008 👋 Introduction Market Position Positioning: The Porsche Boxster 987 is a mid-engine, two-seater roadster positioned as a premium sports car, offering exhilarating driving dynamics and renowned Porsche engineering. Competitive Analysis Competitors: Competes with vehicles like the BMW Z4, Mercedes-Benz SLK-Class, and Audi TT. Key Features Driving Experience: Renowned for its balanced chassis, precise steering, engaging handling, and potent flat-six engines. Manual Value Proposition: Empowers DIY enthusiasts to perform maintenance and repairs, saving significant costs and fostering a deeper understanding of the vehicle's mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Porsche Boxster 987 (including Boxster S) for model years 2005-2008 Page Count Estimated Page Count: Extensive (typically 2000+ pages for factory service manuals of this caliber, though not explicitly stated, this is inferred from the scope of coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Index Mode Indexed: Yes Accessibility Requirement Software Requirement: Adobe Reader Delivery Method Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine overhaul, diagnostics, component replacement (e.g., pistons, rings, valves, timing components, seals, oil pump) Transmission Service Repair: Detailed procedures for both automatic and manual transmissions, including clutch service, gear overhaul, torque converter, valve body, and fluid management. Brake System: Front and rear brake systems, including hydraulic components, calipers, rotors, pads, ABS, and parking brake mechanisms. Electrical System: Complete electrical schematics, component testing, diagnosis of power distribution, lighting, charging system, starter, and accessory circuits. Suspension: Front and rear suspension components, including struts, shock absorbers, control arms, bushings, ball joints, wheel bearings, and alignment procedures. Wiring Diagram: Detailed, color-coded wiring diagrams for all vehicle systems. Steering: Power steering system, rack and pinion, steering column, linkages, and related components. Cooling System: Radiator, water pump, thermostat, coolant hoses, fans, and pressure testing. Fuel Injection Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, evaporative emission control (EVAP) system. Emission System: Catalytic converter, oxygen sensors, EGR system (if applicable), and emissions control diagnostics. Heater Air Conditional: HVAC system components, refrigerant service, blower motor, climate control module, and ducting. Engine Control System: ECU/PCM operation, sensor inputs and outputs, diagnostic trouble codes (DTCs), and drivability diagnostics. Chassis Body: Frame structure, body panels, doors, hood, trunk lid, bumpers, and associated hardware. Includes body repair and alignment. Restraint System: Airbag system components, SRS module, seat belts, and associated sensors. (Note: Specific airbag service requires extreme caution and adherence to safety protocols). Interior: Dashboard, center console, seats, door panels, headliner, and interior trim components. Includes removal and installation procedures. Differential Drive: Rear differential unit, lubrication, seals, and associated drive axles. Axle: Front and rear drive axles, CV joints, boots, and mounting hardware. General Maintenance: Routine checks, fluid level adjustments, filter replacements, lubrication points, and inspection schedules. Troubleshooting: Systematic diagnostic procedures, symptom-based troubleshooting charts, and common problem resolutions. Periodic Lubrication: Specific lubrication points, recommended lubricants, and service intervals for various components. Procedures Included Repair Procedures: Step-by-step instructions for component removal, installation, and repair, including specialized tools and torque specifications. Diagnostic Procedures: Detailed diagnostics for all major systems, including the use of scan tools and specialized testing equipment. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, and component inspections. Technical Depth Depth: Comprehensive, covering basic maintenance to full mechanical and electrical system overhauls. Includes detailed specifications and diagnostic information. 📊 Manual Specifications File Format Format Detail: PDF (Portable Document Format), offering excellent readability, searchability, and digital navigation. Print Quality Quality: High resolution, designed for clear viewing of diagrams, schematics, and text. Suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital format - PDF) Paper Type Paper: N/A (Digital format - PDF) ⚙️ Engine Specifications Primary Engine Boxster Engine Type: Mid-mounted, naturally aspirated flat-six (Boxer) engine Displacement Boxster: 2.7 Liters (approx. 2687 cc) Horsepower Boxster: Approximately 245 hp @ 6400 rpm Torque Boxster: Approximately 201 lb-ft @ 4600 rpm Primary Engine Boxster S Engine Type: Mid-mounted, naturally aspirated flat-six (Boxer) engine Displacement Boxster S: 3.2 Liters (approx. 3179 cc) for 2005-2006, 3.4 Liters (approx. 3387 cc) for 2007-2008 (direct injection in later models) Horsepower Boxster S: Approximately 280 hp (3.2L) to 295 hp (3.4L direct injection) @ 6200-6400 rpm Torque Boxster S: Approximately 236 lb-ft (3.2L) to 251 lb-ft (3.4L direct injection) @ 4700-5000 rpm Fuel System Fuel Delivery: Fuel Injection (Direct Injection on later 3.4L Boxster S models) 🔧 Transmission Standard Standard Transmission: 6-speed manual transmission Optional Optional Transmission: 5-speed Tiptronic (automatic with manual shift mode) Features Transmission Features: Synchro mesh on all gears, dual-mass flywheel, clutch operation details, and Tiptronic programming for sporty shifts. 📐 Dimensions Exterior Length: Approx. 170.9 inches (4341 mm) Width: Approx. 70.9 inches (1801 mm) Height: Approx. 50.1 inches (1273 mm)...
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Porsche Boxster 987 Service Repair Manual 2005-2008
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Boxster
Model Generation Code:
987
Model Variant:
Boxster S
Production Years Covered
Model Years:
2005, 2006, 2007, 2008
👋 Introduction
Market Position
Positioning:
The Porsche Boxster 987 is a mid-engine, two-seater roadster positioned as a premium sports car, offering exhilarating driving dynamics and renowned Porsche engineering.
Competitive Analysis
Competitors:
Competes with vehicles like the BMW Z4, Mercedes-Benz SLK-Class, and Audi TT.
Key Features
Driving Experience:
Renowned for its balanced chassis, precise steering, engaging handling, and potent flat-six engines.
Manual Value Proposition:
Empowers DIY enthusiasts to perform maintenance and repairs, saving significant costs and fostering a deeper understanding of the vehicle's mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Porsche Boxster 987 (including Boxster S) for model years 2005-2008
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for factory service manuals of this caliber, though not explicitly stated, this is inferred from the scope of coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Index Mode
Indexed:
Yes
Accessibility Requirement
Software Requirement:
Adobe Reader
Delivery Method
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive engine overhaul, diagnostics, component replacement (e.g., pistons, rings, valves, timing components, seals, oil pump)
Transmission Service Repair:
Detailed procedures for both automatic and manual transmissions, including clutch service, gear overhaul, torque converter, valve body, and fluid management.
Brake System:
Front and rear brake systems, including hydraulic components, calipers, rotors, pads, ABS, and parking brake mechanisms.
Electrical System:
Complete electrical schematics, component testing, diagnosis of power distribution, lighting, charging system, starter, and accessory circuits.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, bushings, ball joints, wheel bearings, and alignment procedures.
Wiring Diagram:
Detailed, color-coded wiring diagrams for all vehicle systems.
Steering:
Power steering system, rack and pinion, steering column, linkages, and related components.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fans, and pressure testing.
Fuel Injection Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter, evaporative emission control (EVAP) system.
Emission System:
Catalytic converter, oxygen sensors, EGR system (if applicable), and emissions control diagnostics.
Heater Air Conditional:
HVAC system components, refrigerant service, blower motor, climate control module, and ducting.
Engine Control System:
ECU/PCM operation, sensor inputs and outputs, diagnostic trouble codes (DTCs), and drivability diagnostics.
Chassis Body:
Frame structure, body panels, doors, hood, trunk lid, bumpers, and associated hardware. Includes body repair and alignment.
Restraint System:
Airbag system components, SRS module, seat belts, and associated sensors. (Note: Specific airbag service requires extreme caution and adherence to safety protocols).
Interior:
Dashboard, center console, seats, door panels, headliner, and interior trim components. Includes removal and installation procedures.
Differential Drive:
Rear differential unit, lubrication, seals, and associated drive axles.
Axle:
Front and rear drive axles, CV joints, boots, and mounting hardware.
General Maintenance:
Routine checks, fluid level adjustments, filter replacements, lubrication points, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures, symptom-based troubleshooting charts, and common problem resolutions.
Periodic Lubrication:
Specific lubrication points, recommended lubricants, and service intervals for various components.
Procedures Included
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair, including specialized tools and torque specifications.
Diagnostic Procedures:
Detailed diagnostics for all major systems, including the use of scan tools and specialized testing equipment.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, and component inspections.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full mechanical and electrical system overhauls. Includes detailed specifications and diagnostic information.
📊 Manual Specifications
File Format
Format Detail:
PDF (Portable Document Format), offering excellent readability, searchability, and digital navigation.
Print Quality
Quality:
High resolution, designed for clear viewing of diagrams, schematics, and text. Suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital format - PDF)
Paper Type
Paper:
N/A (Digital format - PDF)
⚙️ Engine Specifications
Primary Engine Boxster
Engine Type:
Mid-mounted, naturally aspirated flat-six (Boxer) engine
Displacement Boxster:
2.7 Liters (approx. 2687 cc)
Horsepower Boxster:
Approximately 245 hp @ 6400 rpm
Torque Boxster:
Approximately 201 lb-ft @ 4600 rpm
Primary Engine Boxster S
Engine Type:
Mid-mounted, naturally aspirated flat-six (Boxer) engine
Displacement Boxster S:
3.2 Liters (approx. 3179 cc) for 2005-2006, 3.4 Liters (approx. 3387 cc) for 2007-2008 (direct injection in later models)
Horsepower Boxster S:
Approximately 280 hp (3.2L) to 295 hp (3.4L direct injection) @ 6200-6400 rpm
Torque Boxster S:
Approximately 236 lb-ft (3.2L) to 251 lb-ft (3.4L direct injection) @ 4700-5000 rpm
Fuel System
Fuel Delivery:
Fuel Injection (Direct Injection on later 3.4L Boxster S models)
🔧 Transmission
Standard
Standard Transmission:
6-speed manual transmission
Optional
Optional Transmission:
5-speed Tiptronic (automatic with manual shift mode)
Features
Transmission Features:
Synchro mesh on all gears, dual-mass flywheel, clutch operation details, and Tiptronic programming for sporty shifts.
📐 Dimensions
Exterior
Length:
Approx. 170.9 inches (4341 mm)
Width:
Approx. 70.9 inches (1801 mm)
Height:
Approx. 50.1 inches (1273 mm)
Weights
Curb Weight:
Approx. 2,900 - 3,100 lbs (1315 - 1406 kg), depending on transmission and options.
Wheelbase:
Approx. 95.1 inches (2415 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally good safety ratings for its class, though specific official ratings (e.g., NHTSA, IIHS) for this exact generation may vary and would be detailed in the manual's safety section.
Active Features
Active Safety:
Porsche Stability Management (PSM), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control.
Passive Features
Passive Safety:
Driver and passenger airbags, side airbags, reinforced chassis structure, roll-over protection system (pop-up hoops).
💡 Technology Features
Infotainment
Infotainment System:
The 987 generation typically featured a Porsche CDR-24 or PCM 2.1 infotainment system, offering audio playback (CD), AM/FM radio, and optional navigation. Manual covers basic operation and troubleshooting.
Driver Assistance
Driver Assistance Features:
Porsche Stability Management (PSM) is a key electronic driver aid. The manual will detail its operation and diagnostic procedures.
Connectivity
Connectivity Features:
Options might include Bluetooth connectivity for phone calls (depending on PCM version), and CD changer integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically recommended every 10,000-15,000 miles or annually, whichever comes first, with specific oil type crucial. The manual details the exact interval based on driving conditions.
Major Service Intervals:
Spark plug replacement, coolant flush, brake fluid flush, and drive belt inspection/replacement are typically recommended at specific mileage or time intervals (e.g., 30,000-60,000 miles). The manual provides a detailed maintenance schedule.
Fluid Specifications
Engine Oil Specification:
Mobil 1 0W-40 (or equivalent A40 specification) is commonly recommended by Porsche for these models. Exact specification and capacity are detailed in the manual.
Coolant Specification:
Porsche approved G48 or equivalent ethylene glycol-based coolant. Capacity and mix ratio are provided.
Brake Fluid Specification:
DOT 4 Plus (or equivalent) is typically specified. Fluid change intervals are critical for brake system performance.
Known Issues
Common Issues:
Intermediate Bearing (IMS) failure (though less prevalent in later 987 models compared to some earlier Porsches, it's a known concern for some engines), rear main seal leaks, clutch wear, water pump failure, and potential bore scoring in some engines are areas the manual can help diagnose and address.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche has a long-standing reputation for performance, engineering excellence, and motorsports success, with the Boxster lineage tracing back to Porsche's legacy of lightweight, agile sports cars.
Model Evolution
987 Generation:
The 987 generation, introduced for the 2005 model year, represented a significant evolution from the 986, featuring improved styling, a more refined interior, and updated powertrains, including the larger displacement engines for the Boxster S.
Production
Manufacturing Location:
Typically manufactured at Porsche's facilities, with the Boxster chassis often assembled in Finland by Valmet Automotive before final assembly at Porsche.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The Boxster 987, as a Porsche product, generally receives accolades for its driving dynamics, build quality, and performance. While specific awards for the 2005-2008 models would need specific research, the lineage is highly regarded by automotive press.
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