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Porsche Cayman Service Repair Manual 2005-2008

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๐Ÿท๏ธ Basic Information Identification Make: Porsche Model: Cayman Model Generation: 987 (First Generation) Model Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: 987 ๐Ÿ‘‹ Introduction Market Position Positioning: Performance-oriented mid-engine sports car, targeting the premium segment Competitive Analysis Key Competitors: Lotus Exige, Chevrolet Corvette (base models), Nissan 370Z, BMW Z4 Key Features Design Philosophy: Mid-engine layout for optimal weight distribution and handling dynamics Value Proposition Manual Benefit: Empowers DIY enthusiasts, saving significant maintenance and repair costs ๐Ÿ“‹ Manual Details Coverage Areas Primary Focus: Comprehensive service and repair Page Count Estimated Page Count: Likely 1000+ pages (typical for Porsche factory manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Indexing Indexing Mode: Fully Indexed Requirements Software Requirement: Adobe Reader ๐Ÿ“– Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Electrical System: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes HVAC System: Yes (Heater/Air Conditioning) Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior Components: Yes Differential Drive: Yes Axle Components: Yes Wiring Diagrams: Yes Procedures Included General Maintenance: Yes Troubleshooting Diagnostics: Yes Periodic Lubrication: Yes Diy Repair Guides: Yes (step-by-step with illustrations) Technical Depth Depth: Comprehensive (from basic maintenance to advanced repair) ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Quality: High Resolution (typical for factory manuals, suitable for printing) Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Type: Flat-six (Boxer) Displacement 2005-2006: 3.2 Liters (3179 cc) Displacement 2007-2008: 3.4 Liters (3387 cc) - Cayman S Performance Horsepower 2005-2006: 295 hp @ 6200 rpm (Cayman S) Torque 2005-2006: 251 lb-ft @ 4400-6000 rpm (Cayman S) Horsepower 2007-2008: 295 hp @ 6200 rpm (Cayman), 320 hp @ 7100 rpm (Cayman S) Torque 2007-2008: 251 lb-ft @ 4400-6000 rpm (Cayman), 273 lb-ft @ 4750-6000 rpm (Cayman S) Fuel System Induction: Direct Fuel Injection (DFI) beginning in 2007 for Carrera engines, shared with Cayman platform Engine Code Examples Cayman Engine Codes: MA1.01 (approx. for early 3.4L, variant derived from 911 M97) ๐Ÿ”ง Transmission Standard Transmission Type Standard: 6-Speed Manual Optional Transmission Type Optional: 5-Speed Tiptronic S (Automatic) Features Clutch Type: Single dry clutch (manual), Torque converter (Tiptronic S) Fluid Specifications Manual Manual Gearbox Oil: Porsche recommends specific GL-4 or GL-5 gear oil, e.g., Mobilube PTX 75W-90 or Pentosin MT 75W-80. Fluid Specifications Automatic Automatic Transmission Fluid: Porsche ATF JWS 3309 (or equivalent approved fluid) ๐Ÿ“ Dimensions Exterior Wheelbase: 2050 mm (80.7 in) Length: 4407 mm (173.5 in) Width: 1801 mm (70.9 in) Height: 1295 mm (51.0 in) Weights Curb Weight Manual: 1385 kg (3053 lbs) - approximate Curb Weight Tiptronic: 1420 kg (3131 lbs) - approximate ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Achievements: While specific NCAP ratings for early Cayman may vary by region, Porsche vehicles are engineered to meet stringent global safety standards. Expect excellent occupant protection. Active Features Stability Control: Porsche Stability Management (PSM) - standard Braking System: Standard ABS, Porsche Ceramic Composite Brake (PCCB) as an option on S models Passive Features Airbags: Driver and passenger airbags, side airbags (thorax), optional head airbags Body Structure: Highly rigid chassis with integrated safety cage and crumple zones ๐Ÿ’ก Technology Features Infotainment Head Unit Options: Optional CDR-24 or PCM (Porsche Communication Management) infotainment systems featuring AM/FM radio, CD player, and optional navigation. Audio System: Standard 6-speaker audio, optional Bose High-End Sound System available. Driver Assistance Cruise Control: Standard Parking Assistance: Optional rear park assist system Connectivity Auxiliary Input: Standard auxiliary audio input jack ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or annually, whichever comes first. Check manual for specific model year. Major Service Interval: Spark plug replacement, drive belt inspection/replacement, and coolant service typically around 30,000-40,000 miles. Fluid Specifications Engine Oil Specification: A40 Approved Synthetic Oil (e.g., Mobil 1 0W-40 or 5W-40) - Consult manual for exact Porsche A40 spec. Coolant Specification: Porsche-approved G48 Ethylene Glycol Coolant Concentrate (typically 50/50 mix with distilled water) Brake Fluid Specification: DOT 4 LV (Low Viscosity) or Porsche-specified brake fluid Known Issues Imsa Intermediate Shaft Bearing: While the IMS bearing issue was more prevalent in earlier 911 models (996/997), it's a concern to be aware of in early M97-derived engines used in some Porsches. The Cayman (987) generally has a less susceptible IMS bearing design, but it's a topic addressed in comprehensive service manuals. Rear Main Seal Leak: Potential for rear main seal leaks, especially as mileage increases, often requiring transmission removal for replacement. Oil Pressure Sensor: Occasional failure of the oil pressure sender, leading to false warnings. ๐Ÿ“š Vehicle History Brand Heritage Heritage: Porsche has a long-standing reputation for performance and motorsport heritage, dating back to the Porsche 356 and 911. Model Evolution Cayman Introduction: The Cayman was introduced...
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Porsche Cayman Service Repair Manual 2005-2008
๐Ÿท๏ธ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Model Generation:
987 (First Generation)
Model Years Covered:
2005, 2006, 2007, 2008
Codes
Chassis Code:
987
๐Ÿ‘‹ Introduction
Market Position
Positioning:
Performance-oriented mid-engine sports car, targeting the premium segment
Competitive Analysis
Key Competitors:
Lotus Exige, Chevrolet Corvette (base models), Nissan 370Z, BMW Z4
Key Features
Design Philosophy:
Mid-engine layout for optimal weight distribution and handling dynamics
Value Proposition
Manual Benefit:
Empowers DIY enthusiasts, saving significant maintenance and repair costs
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Focus:
Comprehensive service and repair
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for Porsche factory manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Indexing
Indexing Mode:
Fully Indexed
Requirements
Software Requirement:
Adobe Reader
๐Ÿ“– Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Electrical System:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
HVAC System:
Yes (Heater/Air Conditioning)
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior Components:
Yes
Differential Drive:
Yes
Axle Components:
Yes
Wiring Diagrams:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting Diagnostics:
Yes
Periodic Lubrication:
Yes
Diy Repair Guides:
Yes (step-by-step with illustrations)
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced repair)
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High Resolution (typical for factory manuals, suitable for printing)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Flat-six (Boxer)
Displacement 2005-2006:
3.2 Liters (3179 cc)
Displacement 2007-2008:
3.4 Liters (3387 cc) - Cayman S
Performance
Horsepower 2005-2006:
295 hp @ 6200 rpm (Cayman S)
Torque 2005-2006:
251 lb-ft @ 4400-6000 rpm (Cayman S)
Horsepower 2007-2008:
295 hp @ 6200 rpm (Cayman), 320 hp @ 7100 rpm (Cayman S)
Torque 2007-2008:
251 lb-ft @ 4400-6000 rpm (Cayman), 273 lb-ft @ 4750-6000 rpm (Cayman S)
Fuel System
Induction:
Direct Fuel Injection (DFI) beginning in 2007 for Carrera engines, shared with Cayman platform
Engine Code Examples
Cayman Engine Codes:
MA1.01 (approx. for early 3.4L, variant derived from 911 M97)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
6-Speed Manual
Optional
Transmission Type Optional:
5-Speed Tiptronic S (Automatic)
Features
Clutch Type:
Single dry clutch (manual), Torque converter (Tiptronic S)
Fluid Specifications Manual
Manual Gearbox Oil:
Porsche recommends specific GL-4 or GL-5 gear oil, e.g., Mobilube PTX 75W-90 or Pentosin MT 75W-80.
Fluid Specifications Automatic
Automatic Transmission Fluid:
Porsche ATF JWS 3309 (or equivalent approved fluid)
๐Ÿ“ Dimensions
Exterior
Wheelbase:
2050 mm (80.7 in)
Length:
4407 mm (173.5 in)
Width:
1801 mm (70.9 in)
Height:
1295 mm (51.0 in)
Weights
Curb Weight Manual:
1385 kg (3053 lbs) - approximate
Curb Weight Tiptronic:
1420 kg (3131 lbs) - approximate
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Achievements:
While specific NCAP ratings for early Cayman may vary by region, Porsche vehicles are engineered to meet stringent global safety standards. Expect excellent occupant protection.
Active Features
Stability Control:
Porsche Stability Management (PSM) - standard
Braking System:
Standard ABS, Porsche Ceramic Composite Brake (PCCB) as an option on S models
Passive Features
Airbags:
Driver and passenger airbags, side airbags (thorax), optional head airbags
Body Structure:
Highly rigid chassis with integrated safety cage and crumple zones
๐Ÿ’ก Technology Features
Infotainment
Head Unit Options:
Optional CDR-24 or PCM (Porsche Communication Management) infotainment systems featuring AM/FM radio, CD player, and optional navigation.
Audio System:
Standard 6-speaker audio, optional Bose High-End Sound System available.
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Optional rear park assist system
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or annually, whichever comes first. Check manual for specific model year.
Major Service Interval:
Spark plug replacement, drive belt inspection/replacement, and coolant service typically around 30,000-40,000 miles.
Fluid Specifications
Engine Oil Specification:
A40 Approved Synthetic Oil (e.g., Mobil 1 0W-40 or 5W-40) - Consult manual for exact Porsche A40 spec.
Coolant Specification:
Porsche-approved G48 Ethylene Glycol Coolant Concentrate (typically 50/50 mix with distilled water)
Brake Fluid Specification:
DOT 4 LV (Low Viscosity) or Porsche-specified brake fluid
Known Issues
Imsa Intermediate Shaft Bearing:
While the IMS bearing issue was more prevalent in earlier 911 models (996/997), it's a concern to be aware of in early M97-derived engines used in some Porsches. The Cayman (987) generally has a less susceptible IMS bearing design, but it's a topic addressed in comprehensive service manuals.
Rear Main Seal Leak:
Potential for rear main seal leaks, especially as mileage increases, often requiring transmission removal for replacement.
Oil Pressure Sensor:
Occasional failure of the oil pressure sender, leading to false warnings.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Porsche has a long-standing reputation for performance and motorsport heritage, dating back to the Porsche 356 and 911.
Model Evolution
Cayman Introduction:
The Cayman was introduced as a coupe variant of the Boxster, sharing its platform and many components, but with a fixed roof and distinct styling.
Production
Manufacturing Location:
Finland (Valmet Automotive plant under contract for Porsche)
๐Ÿ† Awards & Recognition
Recognitions
Automotive Awards:
The Porsche Cayman (987) was widely praised by automotive journalists for its exceptional handling, balanced chassis, and engaging driving experience, often winning accolades in its class.
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