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2005-2008 Porsche Cayman Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Porsche Model: Cayman Model Generation: 987 Model Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: 987 👋 Introduction Market Position Vehicle Segment: Mid-engine, two-seater sports car. Positioned as a more accessible entry point to Porsche's sports car lineup compared to the 911. Competitive Analysis Key Competitors: Lotus Evora, BMW Z4, Audi TT, Chevrolet Corvette (lower trims), Nissan 370Z. Key Features Handling Dynamics: Renowned for its balanced chassis, precise steering, and communicative feedback, largely due to its mid-engine layout. Engine Placement: Mid-engine, providing optimal weight distribution and agility. Manual Usefulness Diy Potential: High. Enables owners to perform a wide range of maintenance and repairs, saving significant costs. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Page Count Estimated Page Count: Extensive (Specific count not provided in product info, but implied to be very comprehensive for all listed systems). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Emission Control, Intake/Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Clutch, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle Chassis: Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering Electrical And Electronics: Ignition, Starting, Charging, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Multiplex/CAN Communication Body And Interior: Exterior & Interior, Seat, Engine Hood/Door Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections. Repair Procedures: Detailed step-by-step repair instructions for all major systems and components. Troubleshooting: Diagnostic procedures, common issues, fault codes, and symptom-based troubleshooting. Technical Data And Specifications: Torque specifications, clearances, fluid capacities, electrical diagrams, component identification. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely, as is typical for professional PDF manuals. Enhances usability. Print Quality Printability: Printable, allowing users to take necessary sections into the garage. Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: All versions of Windows & Mac Requirements Software Required: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Engine Variants Engine Codes: Cayman (2.7L - MA1.20), Cayman S (3.4L - MA1.21) Performance Cayman Horsepower: 245 hp @ 6500 rpm (2.7L) Cayman Torque: 229 lb-ft @ 4200-6000 rpm (2.7L) Cayman S Horsepower: 295 hp @ 6200 rpm (3.4L) Cayman S Torque: 251 lb-ft @ 4400-6000 rpm (3.4L) Fuel System Fuel Delivery: Sequential Fuel Injection (MPI) Engine Internal Bore Stroke 2.7L: 82.5 mm x 85 mm Bore Stroke 3.4L: 93 mm x 76 mm Compression Ratio 2.7L: 11.5:1 Compression Ratio 3.4L: 11.8:1 Cooling System Cooling Type: Liquid-cooled Lubrication Oil System: Dry-sump lubrication system (common in performance cars for consistent oil pressure). 🔧 Transmission Standard Standard Transmission Type: 6-speed Manual Optional Optional Transmission Type: 5-speed Tiptronic (Automatic) Features Clutch Type: Single-plate dry clutch Gear Ratios Manual Gear Ratios: Specific ratios for each gear and reverse (detailed in manual). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 Synthetic Gear Oil (Exact Porsche spec to be confirmed in manual). Automatic Transmission Fluid: ATF (Automatic Transmission Fluid) – Specific Porsche approved fluid required (e.g., Esso LT 71141 or equivalent). 📐 Dimensions Exterior Wheelbase: 2,415 mm (95.1 in) Length: 4,435 mm (174.6 in) Width: 1,801 mm (70.9 in) Height: 1,301 mm (51.2 in) Weights Curb Weight Cayman: Approx. 1,300 kg (2,866 lbs) Curb Weight Cayman S: Approx. 1,350 kg (2,976 lbs) Cargo Trunk Capacity Front: 150 liters (5.3 cu ft) Trunk Capacity Rear: 260 liters (9.2 cu ft) 🛡️ Safety Features Ratings NHTSA Ratings: Frontal crash: 4 stars, Side crash: 5 stars, Rollover: 5 stars (General rating for Porsche models of this era). Active Features Stability Control: Porsche Stability Management (PSM) Traction Control: ASR (Anti-Slip Regulation), ABD (Automatic Brake Differential) Braking System: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Assist Passive Features Airbags: Driver and passenger front airbags, side airbags (door mounted). Seat Belts: 3-point inertia-reel seat belts with pretensioners and belt force limiters. Rollover Protection: Integrated rollover protection bars behind the headrests. 💡 Technology Features Infotainment Audio System: Standard Porsche CDR 24 (CD player, radio), optional Bose Surround Sound System. Navigation: Optional PCM (Porsche Communication Management) with GPS navigation. Driver Assistance Cruise Control: Standard cruise control. Connectivity Multiplex Communication: CAN bus network for communication between control modules. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for exact interval based on driving conditions). Major Service Interval: Porsche recommends a major service (e.g., spark plugs, air filter) around 30,000-40,000 miles. Fluid Specifications Coolant Type: Porsche approved G48 (Ethylene Glycol based) coolant, typically blue...
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2005-2008 Porsche Cayman Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Model Generation:
987
Model Years Covered:
2005, 2006, 2007, 2008
Codes
Chassis Code:
987
👋 Introduction
Market Position
Vehicle Segment:
Mid-engine, two-seater sports car. Positioned as a more accessible entry point to Porsche's sports car lineup compared to the 911.
Competitive Analysis
Key Competitors:
Lotus Evora, BMW Z4, Audi TT, Chevrolet Corvette (lower trims), Nissan 370Z.
Key Features
Handling Dynamics:
Renowned for its balanced chassis, precise steering, and communicative feedback, largely due to its mid-engine layout.
Engine Placement:
Mid-engine, providing optimal weight distribution and agility.
Manual Usefulness
Diy Potential:
High. Enables owners to perform a wide range of maintenance and repairs, saving significant costs.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Page Count
Estimated Page Count:
Extensive (Specific count not provided in product info, but implied to be very comprehensive for all listed systems).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Emission Control, Intake/Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Clutch, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering
Electrical And Electronics:
Ignition, Starting, Charging, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Multiplex/CAN Communication
Body And Interior:
Exterior & Interior, Seat, Engine Hood/Door
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Repair Procedures:
Detailed step-by-step repair instructions for all major systems and components.
Troubleshooting:
Diagnostic procedures, common issues, fault codes, and symptom-based troubleshooting.
Technical Data And Specifications:
Torque specifications, clearances, fluid capacities, electrical diagrams, component identification.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely, as is typical for professional PDF manuals. Enhances usability.
Print Quality
Printability:
Printable, allowing users to take necessary sections into the garage.
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
All versions of Windows & Mac
Requirements
Software Required:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Engine Variants
Engine Codes:
Cayman (2.7L - MA1.20), Cayman S (3.4L - MA1.21)
Performance
Cayman Horsepower:
245 hp @ 6500 rpm (2.7L)
Cayman Torque:
229 lb-ft @ 4200-6000 rpm (2.7L)
Cayman S Horsepower:
295 hp @ 6200 rpm (3.4L)
Cayman S Torque:
251 lb-ft @ 4400-6000 rpm (3.4L)
Fuel System
Fuel Delivery:
Sequential Fuel Injection (MPI)
Engine Internal
Bore Stroke 2.7L:
82.5 mm x 85 mm
Bore Stroke 3.4L:
93 mm x 76 mm
Compression Ratio 2.7L:
11.5:1
Compression Ratio 3.4L:
11.8:1
Cooling System
Cooling Type:
Liquid-cooled
Lubrication
Oil System:
Dry-sump lubrication system (common in performance cars for consistent oil pressure).
🔧 Transmission
Standard
Standard Transmission Type:
6-speed Manual
Optional
Optional Transmission Type:
5-speed Tiptronic (Automatic)
Features
Clutch Type:
Single-plate dry clutch
Gear Ratios
Manual Gear Ratios:
Specific ratios for each gear and reverse (detailed in manual).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 Synthetic Gear Oil (Exact Porsche spec to be confirmed in manual).
Automatic Transmission Fluid:
ATF (Automatic Transmission Fluid) – Specific Porsche approved fluid required (e.g., Esso LT 71141 or equivalent).
📐 Dimensions
Exterior
Wheelbase:
2,415 mm (95.1 in)
Length:
4,435 mm (174.6 in)
Width:
1,801 mm (70.9 in)
Height:
1,301 mm (51.2 in)
Weights
Curb Weight Cayman:
Approx. 1,300 kg (2,866 lbs)
Curb Weight Cayman S:
Approx. 1,350 kg (2,976 lbs)
Cargo
Trunk Capacity Front:
150 liters (5.3 cu ft)
Trunk Capacity Rear:
260 liters (9.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Frontal crash: 4 stars, Side crash: 5 stars, Rollover: 5 stars (General rating for Porsche models of this era).
Active Features
Stability Control:
Porsche Stability Management (PSM)
Traction Control:
ASR (Anti-Slip Regulation), ABD (Automatic Brake Differential)
Braking System:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Assist
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (door mounted).
Seat Belts:
3-point inertia-reel seat belts with pretensioners and belt force limiters.
Rollover Protection:
Integrated rollover protection bars behind the headrests.
💡 Technology Features
Infotainment
Audio System:
Standard Porsche CDR 24 (CD player, radio), optional Bose Surround Sound System.
Navigation:
Optional PCM (Porsche Communication Management) with GPS navigation.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Multiplex Communication:
CAN bus network for communication between control modules.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Major Service Interval:
Porsche recommends a major service (e.g., spark plugs, air filter) around 30,000-40,000 miles.
Fluid Specifications
Coolant Type:
Porsche approved G48 (Ethylene Glycol based) coolant, typically blue in color. Mixture of 50/50 with distilled water.
Brake Fluid:
DOT 4 (High Performance) brake fluid. Porsche recommends fluid changes every 2 years regardless of mileage.
Engine Oil Capacity:
Approx. 8.7 liters (9.2 US quarts) for 2.7L, 8.8 liters (9.3 US quarts) for 3.4L (Dry sump capacity, check manual for exact capacity with filter change).
Engine Oil Specification:
Porsche A40 or C30 approved synthetic engine oil (e.g., Mobil 1 0W-40, 5W-40).
Known Issues
Intermediate ગયર Shaft Bearing:
Potential for IMS bearing failure (though less common than on earlier models, it's a known concern for enthusiasts). Early detection or preventative measures are advised.
Rear Main Seal Leak:
Potential for rear main seal leaks, often occurring in conjunction with clutch replacement.
Cooling System Leaks:
Check for leaks from hoses, radiators, and water pump over time.
Clutch Wear:
Clutch wear is dependent on driving style; replacement is a significant repair.
Part Numbers
Oil Filter Part Number:
e.g., Mahle OX 171/2D or equivalent Porsche part number (refer to manual for exact fitment).
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche has a long-standing heritage of producing lightweight, agile, and high-performance sports cars, dating back to the Porsche 356 and 911.
Model Evolution
Cayman Introduction:
The first generation Cayman (987) was introduced for the 2006 model year. It was based on the Boxster platform but featured a more rigid chassis, a fixed roof, and more powerful engines.
Production
Manufacturing Location:
The Cayman was manufactured at Porsche's plant in Leipzig, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
The Cayman 987 series generally received positive reviews from automotive journalists for its driving dynamics, build quality, and performance.
Ratings
Consumer Reports:
While specific ratings vary by year and individual car, Porsche generally scores well in predicted reliability for its powertrain and core components.
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