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Porsche Cayman & Cayman S 987 2005-2008 Factory Service Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: Porsche Model: Cayman Model Variant: Cayman S Chassis Code: 987 Model Years Covered: 2005, 2006, 2007, 2008 Generation Generation: First Generation (987) Codes Engine Codes Covered: M97.20 (2.7L), M97.21 (3.4L) ๐Ÿ‘‹ Introduction Market Position Market Segment: Mid-engine sports car, competitor to Chevrolet Corvette, Audi TT, BMW Z4, Mercedes-Benz SLK. Competitive Analysis Key Selling Points: Exceptional handling, driver engagement, Porsche brand prestige, mid-engine balance. Key Features Manual Value Proposition: Enables DIY repairs and maintenance, reduces labor costs, enhances vehicle longevity and performance. Delivery Speed: Instantaneous download upon payment confirmation. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: All models and engine types for the specified years. Page Count Page Count: Estimated 3000+ pages (typical for comprehensive factory manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission controls, engine management (ECU). Transmission: Manual transmission (G97 series), Tiptronic S (optional), clutch system, drive shafts, differential. Brakes: Hydraulic system, ABS, PSM (Porsche Stability Management), brake pad/rotor replacement, caliper overhaul, parking brake. Suspension Steering: Front and rear suspension, shock absorbers, springs, control arms, power steering system, wheel alignment specifications. Electrical System: Complete wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, convenience features, ECU pinouts, diagnostic connectors. Body Chassis: Body panels, doors, hood, trunk, interior trim, seats, glass, structural components, corrosion prevention. HVAC: Heating, ventilation, air conditioning (AC) system, refrigerant, component testing, leak detection. Infotainment: Porsche Communication Management (PCM), audio system, navigation, speaker replacement, wiring. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush. Troubleshooting: Diagnostic procedures, fault code interpretation, common issues and solutions. Repair Rebuild: Complete engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair. Installation: Replacement of major components such as engine, transmission, suspension arms, body panels. Technical Depth Depth Of Information: Comprehensive A-Z coverage for all service, repair, and maintenance procedures. Visual Aids: Step-by-step instructions with pictures and detailed wiring diagrams. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Compatibility: Compatible with PC, MAC, and Linux operating systems. โš™๏ธ Engine Specifications Primary Engine Cayman Engine: 2.7L Flat-6 (M97.20) Cayman S Engine: 3.4L Flat-6 (M97.21) Performance Cayman Horsepower: 245 hp @ 6500 rpm Cayman Torque: 201 lb-ft @ 4600-6000 rpm Cayman S Horsepower: 295 hp @ 6200 rpm Cayman S Torque: 250 lb-ft @ 4400-6000 rpm Fuel System Fuel Induction: Multi-point fuel injection (MPI) Recommended Fuel: Premium Unleaded (91+ octane) ๐Ÿ”ง Transmission Standard Standard Transmission: 6-speed manual (G97 series) Optional Optional Transmission: 5-speed Tiptronic S automatic Features Clutch Type: Hydraulically actuated single dry plate clutch ๐Ÿ“ Dimensions Exterior Wheelbase: 95.1 inches (2415 mm) Length: 170.5 inches (4330 mm) Width: 70.3 inches (1786 mm) Height: 50.1 inches (1273 mm) Weights Curb Weight Cayman: Approx. 3042 lbs (1380 kg) Curb Weight Cayman S: Approx. 3086 lbs (1400 kg) Cargo Front Trunk Capacity: Approx. 5.1 cu ft (144 L) Rear Trunk Capacity: Approx. 10.1 cu ft (285 L) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rating: Not specifically rated, but Porsche vehicles are known for robust safety structures. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Porsche Stability Management (PSM), Traction Control System (TCS). Passive Features Passive Safety Features: Front airbags, side airbags, head airbags, reinforced chassis, crumple zones. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Porsche Communication Management (PCM) 2.1 with optional navigation, CD player, and Bose sound system. Driver Assistance Driver Assistance Features: Porsche Stability Management (PSM), Traction Control (TC). Connectivity Connectivity Options: Optional Bluetooth connectivity, CD changer. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Variable, typically 10,000-15,000 miles or 1-2 years, depending on driving conditions. Check oil level frequently via on-board computer. Major Service Interval: Approx. 30,000-40,000 miles, involving spark plugs, filters, and fluid checks/changes. Fluid Specifications Engine Oil: Mobil 1 0W-40 (Porsche A40 approved) Coolant: Glysantin G48 or equivalent (blue/green ethylene glycol based) Brake Fluid: DOT 4 Plus (e.g., Pentosin Super DOT 4) Transmission Fluid Manual: Mobilube 75W-90 GL-4 (for G97 transmission) Transmission Fluid Tiptronic: ATF 3353 (e.g., Pentosin ATF1) Known Issues Common Problems: Intermediate shaft (IMS) bearing failure (early models), rear main seal leaks, cylinder bore scoring (less common than some other Porsche models), clutch wear, AOS (Air Oil Separator) failure. ๐Ÿ“š Vehicle History Brand Heritage Porsche Legacy: Renowned for performance, engineering excellence, and motorsport success dating back to 1931. Model Evolution Cayman Introduction: Introduced in 2005 as Porsche's first coupe based on the Boxster platform, filling a niche between the Boxster and 911. Production Manufacturing Location: The Cayman (987) was produced in Finland at Valmet Automotive,...
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Porsche Cayman & Cayman S 987 2005-2008 Factory Service Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Model Variant:
Cayman S
Chassis Code:
987
Model Years Covered:
2005, 2006, 2007, 2008
Generation
Generation:
First Generation (987)
Codes
Engine Codes Covered:
M97.20 (2.7L), M97.21 (3.4L)
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Mid-engine sports car, competitor to Chevrolet Corvette, Audi TT, BMW Z4, Mercedes-Benz SLK.
Competitive Analysis
Key Selling Points:
Exceptional handling, driver engagement, Porsche brand prestige, mid-engine balance.
Key Features
Manual Value Proposition:
Enables DIY repairs and maintenance, reduces labor costs, enhances vehicle longevity and performance.
Delivery Speed:
Instantaneous download upon payment confirmation.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
All models and engine types for the specified years.
Page Count
Page Count:
Estimated 3000+ pages (typical for comprehensive factory manuals)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission controls, engine management (ECU).
Transmission:
Manual transmission (G97 series), Tiptronic S (optional), clutch system, drive shafts, differential.
Brakes:
Hydraulic system, ABS, PSM (Porsche Stability Management), brake pad/rotor replacement, caliper overhaul, parking brake.
Suspension Steering:
Front and rear suspension, shock absorbers, springs, control arms, power steering system, wheel alignment specifications.
Electrical System:
Complete wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, convenience features, ECU pinouts, diagnostic connectors.
Body Chassis:
Body panels, doors, hood, trunk, interior trim, seats, glass, structural components, corrosion prevention.
HVAC:
Heating, ventilation, air conditioning (AC) system, refrigerant, component testing, leak detection.
Infotainment:
Porsche Communication Management (PCM), audio system, navigation, speaker replacement, wiring.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic procedures, fault code interpretation, common issues and solutions.
Repair Rebuild:
Complete engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair.
Installation:
Replacement of major components such as engine, transmission, suspension arms, body panels.
Technical Depth
Depth Of Information:
Comprehensive A-Z coverage for all service, repair, and maintenance procedures.
Visual Aids:
Step-by-step instructions with pictures and detailed wiring diagrams.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Compatibility:
Compatible with PC, MAC, and Linux operating systems.
โš™๏ธ Engine Specifications
Primary Engine
Cayman Engine:
2.7L Flat-6 (M97.20)
Cayman S Engine:
3.4L Flat-6 (M97.21)
Performance
Cayman Horsepower:
245 hp @ 6500 rpm
Cayman Torque:
201 lb-ft @ 4600-6000 rpm
Cayman S Horsepower:
295 hp @ 6200 rpm
Cayman S Torque:
250 lb-ft @ 4400-6000 rpm
Fuel System
Fuel Induction:
Multi-point fuel injection (MPI)
Recommended Fuel:
Premium Unleaded (91+ octane)
๐Ÿ”ง Transmission
Standard
Standard Transmission:
6-speed manual (G97 series)
Optional
Optional Transmission:
5-speed Tiptronic S automatic
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
๐Ÿ“ Dimensions
Exterior
Wheelbase:
95.1 inches (2415 mm)
Length:
170.5 inches (4330 mm)
Width:
70.3 inches (1786 mm)
Height:
50.1 inches (1273 mm)
Weights
Curb Weight Cayman:
Approx. 3042 lbs (1380 kg)
Curb Weight Cayman S:
Approx. 3086 lbs (1400 kg)
Cargo
Front Trunk Capacity:
Approx. 5.1 cu ft (144 L)
Rear Trunk Capacity:
Approx. 10.1 cu ft (285 L)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rating:
Not specifically rated, but Porsche vehicles are known for robust safety structures.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Porsche Stability Management (PSM), Traction Control System (TCS).
Passive Features
Passive Safety Features:
Front airbags, side airbags, head airbags, reinforced chassis, crumple zones.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Porsche Communication Management (PCM) 2.1 with optional navigation, CD player, and Bose sound system.
Driver Assistance
Driver Assistance Features:
Porsche Stability Management (PSM), Traction Control (TC).
Connectivity
Connectivity Options:
Optional Bluetooth connectivity, CD changer.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Variable, typically 10,000-15,000 miles or 1-2 years, depending on driving conditions. Check oil level frequently via on-board computer.
Major Service Interval:
Approx. 30,000-40,000 miles, involving spark plugs, filters, and fluid checks/changes.
Fluid Specifications
Engine Oil:
Mobil 1 0W-40 (Porsche A40 approved)
Coolant:
Glysantin G48 or equivalent (blue/green ethylene glycol based)
Brake Fluid:
DOT 4 Plus (e.g., Pentosin Super DOT 4)
Transmission Fluid Manual:
Mobilube 75W-90 GL-4 (for G97 transmission)
Transmission Fluid Tiptronic:
ATF 3353 (e.g., Pentosin ATF1)
Known Issues
Common Problems:
Intermediate shaft (IMS) bearing failure (early models), rear main seal leaks, cylinder bore scoring (less common than some other Porsche models), clutch wear, AOS (Air Oil Separator) failure.
๐Ÿ“š Vehicle History
Brand Heritage
Porsche Legacy:
Renowned for performance, engineering excellence, and motorsport success dating back to 1931.
Model Evolution
Cayman Introduction:
Introduced in 2005 as Porsche's first coupe based on the Boxster platform, filling a niche between the Boxster and 911.
Production
Manufacturing Location:
The Cayman (987) was produced in Finland at Valmet Automotive, and later in Germany at Porsche's Zuffenhausen plant.
๐Ÿ† Awards & Recognition
Recognitions
Automotive Awards:
Consistently praised by automotive press for handling and driver involvement, often featured in 'best sports car' lists.
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