Proton Wira Persona Engine Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
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🏷️ Basic Information Identification Make: Proton Model: Wira / Persona Model Variant: Wira / Persona Product Name: Proton Wira Persona Engine Complete Workshop Service Repair Manual Codes Chassis Codes: C90 (based on Mitsubishi Lancer CB) Engine Codes Covered: 4G13, 4G15 (referring to Mitsubishi Saturn series engines commonly used) 👋 Introduction Market Position Target Audience: DIY car owners, independent workshops, and automotive technicians seeking detailed repair information for Proton Wira/Persona vehicles. Competitive Analysis Advantage: Provides comprehensive, step-by-step guidance specifically for the Wira/Persona engine, enabling cost savings on repairs and maintenance compared to dealership services. Key Features Instructional Style: Easy-to-follow, step-by-step instructions with accompanying pictures for clarity. Long Term Access: Downloadable and permanent ownership for continuous use. 📋 Manual Details Coverage Areas Overall Coverage: Complete Workshop Service Repair for Engine and related systems. Page Count Estimated Page Count: High (Detailed step-by-step instructions with pictures imply substantial content, typically 500+ pages for a complete engine manual). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valves, timing belt/chain, lubrication system. Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel filter. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ECU control. Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, oxygen sensors (related to engine management). Emission Control: EGR system (if equipped), EVAP system (related to fuel vapors). Engine Management System: ECU operation, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators, diagnostic trouble codes (DTCs). Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, coolant checks and flushes, belt inspections and replacement. Troubleshooting: Diagnostic procedures for common engine faults, starting problems, performance issues, misfires, and noise diagnosis. Repair And Rebuild: Detailed step-by-step instructions for engine overhaul, component replacement (e.g., head gasket, pistons, bearings), timing belt replacement. Component Testing: Testing of ignition system components, fuel injectors, sensors, and actuators using multimeter and specialized tools. Torque Specifications: All critical engine fasteners with precise torque values for assembly and reassembly. Clearances And Tolerances: Specifications for piston ring gap, connecting rod bearing clearance, main bearing clearance, valve lash (if adjustable). Technical Depth Depth Of Information: Comprehensive: Covers everything from basic maintenance to full engine rebuilds, including diagnostic procedures and technical specifications. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printable: Yes, printable in full or in sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (freely downloadable). Accessibility Device Compatibility: Compatible with all PC & MAC computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 4G series (e.g., 4G13, 4G15 - Saturn series). Engine Type: Inline 4-cylinder, SOHC or DOHC (depending on specific application). Performance Displacement 4G13: 1.3 Liters (1300 cc) Displacement 4G15: 1.5 Liters (1500 cc) Horsepower Range: Approx. 70-90 HP (varies by engine variant and market). Torque Range: Approx. 100-130 Nm (varies by engine variant and market). Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI). Fuel Type: Unleaded Gasoline. Ignition System Ignition Control: Electronic Ignition System (EIS) with Engine Control Unit (ECU). Lubrication System Oil Type Specification: API SG or higher, SAE 10W-30 or 10W-40 (refer to specific manual for precise recommendation). Cooling System Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water recommended). 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission. Optional Transmission Type Optional: 4-speed Automatic Transmission. Features Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil (for manual transmission). Transmission Fluid Automatic: Dexron III (or equivalent ATF) for automatic transmission. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback. Weights Curb Weight Range: Approximately 1050-1150 kg (depending on engine and transmission). 🛡️ Safety Features Ratings Safety Standards Compliance: Designed to meet Malaysian automotive safety standards of the period. (Note: International safety rating data may vary or not be readily available for this model's specific market variants). Active Features Braking System: Front: Ventilated Disc Brakes. Rear: Drum Brakes (or Disc Brakes on higher trims/later models). Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional or standard on higher trims/later years. Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners (driver). 💡 Technology Features Infotainment Original Infotainment: Basic AM/FM radio, cassette player, or CD player depending on trim level and year. Typically 2 or 4 speakers. Driver Assistance Early Driver Assistance: Limited. ABS typically available on higher trims or as an option. Power steering common. Connectivity Original Connectivity: Minimal to none by modern standards. Primarily focused on vehicle operation. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000 km or 6 months, whichever comes first. Air Filter: Every 15,000-20,000 km or annually. Fuel Filter: Every 30,000-40,000...
Proton Wira Persona Engine Complete Workshop Service Repair Manual
Codes
Chassis Codes:
C90 (based on Mitsubishi Lancer CB)
Engine Codes Covered:
4G13, 4G15 (referring to Mitsubishi Saturn series engines commonly used)
👋 Introduction
Market Position
Target Audience:
DIY car owners, independent workshops, and automotive technicians seeking detailed repair information for Proton Wira/Persona vehicles.
Competitive Analysis
Advantage:
Provides comprehensive, step-by-step guidance specifically for the Wira/Persona engine, enabling cost savings on repairs and maintenance compared to dealership services.
Key Features
Instructional Style:
Easy-to-follow, step-by-step instructions with accompanying pictures for clarity.
Long Term Access:
Downloadable and permanent ownership for continuous use.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete Workshop Service Repair for Engine and related systems.
Page Count
Estimated Page Count:
High (Detailed step-by-step instructions with pictures imply substantial content, typically 500+ pages for a complete engine manual).
Oil and filter changes, spark plug replacement, air filter replacement, coolant checks and flushes, belt inspections and replacement.
Troubleshooting:
Diagnostic procedures for common engine faults, starting problems, performance issues, misfires, and noise diagnosis.
Repair And Rebuild:
Detailed step-by-step instructions for engine overhaul, component replacement (e.g., head gasket, pistons, bearings), timing belt replacement.
Component Testing:
Testing of ignition system components, fuel injectors, sensors, and actuators using multimeter and specialized tools.
Torque Specifications:
All critical engine fasteners with precise torque values for assembly and reassembly.
Clearances And Tolerances:
Specifications for piston ring gap, connecting rod bearing clearance, main bearing clearance, valve lash (if adjustable).
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic maintenance to full engine rebuilds, including diagnostic procedures and technical specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printable:
Yes, printable in full or in sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Reader (freely downloadable).
Accessibility
Device Compatibility:
Compatible with all PC & MAC computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi 4G series (e.g., 4G13, 4G15 - Saturn series).
Engine Type:
Inline 4-cylinder, SOHC or DOHC (depending on specific application).
Performance
Displacement 4G13:
1.3 Liters (1300 cc)
Displacement 4G15:
1.5 Liters (1500 cc)
Horsepower Range:
Approx. 70-90 HP (varies by engine variant and market).
Torque Range:
Approx. 100-130 Nm (varies by engine variant and market).
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline.
Ignition System
Ignition Control:
Electronic Ignition System (EIS) with Engine Control Unit (ECU).
Lubrication System
Oil Type Specification:
API SG or higher, SAE 10W-30 or 10W-40 (refer to specific manual for precise recommendation).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water recommended).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission.
Optional
Transmission Type Optional:
4-speed Automatic Transmission.
Features
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil (for manual transmission).
Transmission Fluid Automatic:
Dexron III (or equivalent ATF) for automatic transmission.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback.
Weights
Curb Weight Range:
Approximately 1050-1150 kg (depending on engine and transmission).
🛡️ Safety Features
Ratings
Safety Standards Compliance:
Designed to meet Malaysian automotive safety standards of the period. (Note: International safety rating data may vary or not be readily available for this model's specific market variants).
Driver airbag standard on many models, passenger airbag optional or standard on higher trims/later years.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners (driver).
💡 Technology Features
Infotainment
Original Infotainment:
Basic AM/FM radio, cassette player, or CD player depending on trim level and year. Typically 2 or 4 speakers.
Driver Assistance
Early Driver Assistance:
Limited. ABS typically available on higher trims or as an option. Power steering common.
Connectivity
Original Connectivity:
Minimal to none by modern standards. Primarily focused on vehicle operation.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 km or 6 months, whichever comes first.
Air Filter:
Every 15,000-20,000 km or annually.
Fuel Filter:
Every 30,000-40,000 km.
Spark Plugs:
Every 30,000-40,000 km (depending on type).
Timing Belt:
Crucial item. Typically every 60,000-80,000 km or 4-5 years, due to its non-interference engine design, failure can still cause significant damage. Check manual for precise interval.
Fluid Specifications
Engine Coolant Capacity:
Approximately 4.5 - 5.0 Liters (refer to manual for exact capacity and mix ratio).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Timing belt degradation, radiator leaks, thermostat failure, power steering pump issues (if equipped), engine mounts.
Engine Management Quirks:
Can be susceptible to sensor issues (e.g., TPS, O2 sensors) leading to rough idling or poor fuel economy, especially on higher mileage examples.
📚 Vehicle History
Brand Heritage
Proton Background:
Proton is Malaysia's national automotive manufacturer, established in 1983. The Wira/Persona is a significant model in its history.
Model Evolution
Wira Persona Origin:
The Proton Wira (meaning 'Hero' in Malay) was launched in 1993, based on the Mitsubishi Lancer CB platform. The Persona name was used for different variants or sometimes interchangeably with Wira in certain markets, often denoting a more premium or facelifted version.
Production
Production Period Covered By Manual:
1996 - 2005
Production Context:
The Proton Wira/Persona was a key model for Proton's international expansion during the late 1990s and early 2000s, known for its affordability and reliability, leveraging Mitsubishi technology.
🏆 Awards & Recognition
Recognitions
Market Recognition:
The Wira/Persona was a popular model in its home market and export markets, appreciated for its value for money and shared technology with reliable Mitsubishi components.