๐ท๏ธ Basic Information Identification Make: Rover Model: 400 Series Model Generation Codes: R8, XW ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Rover 400 Series owners Competitive Analysis Value Proposition: Significant cost savings on repairs and maintenance compared to professional services. Key Features Accessibility: Instantly downloadable for PC, MAC, Tablets, and Smartphones. Usability: User-friendly interface, simple to navigate for users familiar with basic computer operations. Visuals: Includes pictures to clarify repair steps. ๐ Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Routine Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Comprehensive (Exact number not specified, but described as 'in-depth') Manual Type Type: Shop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Accessibility: Downloadable (Instant Delivery) ๐ Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, repair, and maintenance Transmission: Service and repair for manual and automatic transmissions Fuel System: Fuel injection systems, carburetors (if applicable), fuel pumps, lines, and filters Ignition System: Ignition coils, spark plugs, distributors, electronic ignition components Cooling System: Radiator, water pump, thermostat, hoses, cooling fan Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipes Braking System: Hydraulic system, disc brakes, drum brakes, ABS (if equipped), parking brake Steering System: Power steering system, steering rack/box, tie rod ends Suspension System: Shock absorbers, struts, springs, control arms, bushings, wheel alignment Electrical System: Battery, alternator, starter motor, lighting, fuses, relays, accessory circuits HVAC System: Heating, ventilation, and air conditioning (A/C) system diagnosis and repair Body And Chassis: Body panel repair, structural components, door mechanisms, interior trim Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Major Repairs: Engine rebuilds, transmission overhauls, brake system overhauls Component Replacement: Detailed instructions for replacing all major and minor components Specifications Data: Torque specifications, clearances, fluid capacities, and other technical data Diagnostic Charts: Flowcharts and tables to aid in identifying the root cause of problems Technical Depth Depth: Professional Quality, In-depth Coverage Instruction Style: Easy to follow, step-by-step instructions with pictures ๐ Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within PDF viewer, facilitating quick information retrieval Print Quality Quality: High-quality digital reproduction, suitable for printing individual pages if desired Binding Type Type: Digital Download (No physical binding) Paper Type Type: Not Applicable (Digital) โ๏ธ Engine Specifications Primary Engine Engine Family: Rover L-Series Diesel, Rover K-Series Petrol (Specific engines covered depend on model year) Common Petrol Engines: 1.4L (1396cc), 1.6L (1588cc), 1.8L (1796cc) K-Series engines Common Diesel Engines: 2.0L (1994cc) L-Series diesel engines Performance Horsepower Range: Approximately 75-120 HP (depending on engine variant) Torque Range: Approximately 110-170 Nm (depending on engine variant) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Direct injection or indirect injection (depending on L-Series variant) ๐ง Transmission Standard Transmission Type: Manual Transmission (likely 5-speed Getrag or Rover PG1) Optional Transmission Type: Automatic Transmission (e.g., Jatco or Rover 'H' series) Features Clutch Type: Hydraulically actuated single dry plate clutch (for manual transmissions) Fluid Specifications Manual Transmission Fluid: Likely SAE 75W-90 or SAE 80W-90 API GL-4 gear oil (verify specific vehicle) Automatic Transmission Fluid: Dexron III/Mercon or equivalent ATF fluid (verify specific vehicle) ๐ Dimensions Exterior Body Styles: 4-door Saloon, 5-door Hatchback Weights Curb Weight Range: Approximately 1050 - 1250 kg (depending on body style and engine) ๐ก๏ธ Safety Features Active Features Braking System: Front ventilated discs, rear drums or discs (depending on trim/engine), Anti-lock Braking System (ABS) available on some models. Passive Features Airbags: Driver airbag standard, passenger airbag optional on later models. Seatbelts: Front 3-point inertia reel seatbelts, rear 3-point or lap seatbelts. ๐ก Technology Features Infotainment Radio System: Factory fitted radio/cassette or CD players, basic speaker systems. Display: Simple digital or analogue displays for climate control and audio. Driver Assistance ABS: Available on higher trims or optional from mid-1990s onwards. Connectivity Remote Central Locking: Available on many models, detailed in the electrical section. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or 12 months (refer to manual for specific engine/oil type) Timing Belt Replacement: K-Series engines: 60,000 - 90,000 miles or 4-5 years (critical for preventing catastrophic engine damage) Fluid Specifications Engine Oil Capacity: Typically 3.5 - 4.5 liters (depending on engine variant, check manual) Engine Oil Viscosity: Commonly 5W-30, 10W-40, or 15W-40 (depending on climate and engine type, consult manual) Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with de-ionized water (e.g., Rover specific or compatible OAT/HOAT) Known Issues Head Gasket K Series: Prone to head gasket failure if not properly maintained or due to overheating. Manual will detail proper torque sequences and coolant checks. Oil Leaks: Common oil seal and gasket leaks can be addressed with manual guidance. Electrical Gremlins: Older vehicles...
Approximately 75-120 HP (depending on engine variant)
Torque Range:
Approximately 110-170 Nm (depending on engine variant)
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Direct injection or indirect injection (depending on L-Series variant)
๐ง Transmission
Standard
Transmission Type:
Manual Transmission (likely 5-speed Getrag or Rover PG1)
Optional
Transmission Type:
Automatic Transmission (e.g., Jatco or Rover 'H' series)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (for manual transmissions)
Fluid Specifications
Manual Transmission Fluid:
Likely SAE 75W-90 or SAE 80W-90 API GL-4 gear oil (verify specific vehicle)
Automatic Transmission Fluid:
Dexron III/Mercon or equivalent ATF fluid (verify specific vehicle)
๐ Dimensions
Exterior
Body Styles:
4-door Saloon, 5-door Hatchback
Weights
Curb Weight Range:
Approximately 1050 - 1250 kg (depending on body style and engine)
๐ก๏ธ Safety Features
Active Features
Braking System:
Front ventilated discs, rear drums or discs (depending on trim/engine), Anti-lock Braking System (ABS) available on some models.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on later models.
Seatbelts:
Front 3-point inertia reel seatbelts, rear 3-point or lap seatbelts.
๐ก Technology Features
Infotainment
Radio System:
Factory fitted radio/cassette or CD players, basic speaker systems.
Display:
Simple digital or analogue displays for climate control and audio.
Driver Assistance
ABS:
Available on higher trims or optional from mid-1990s onwards.
Connectivity
Remote Central Locking:
Available on many models, detailed in the electrical section.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months (refer to manual for specific engine/oil type)
Timing Belt Replacement:
K-Series engines: 60,000 - 90,000 miles or 4-5 years (critical for preventing catastrophic engine damage)
Fluid Specifications
Engine Oil Capacity:
Typically 3.5 - 4.5 liters (depending on engine variant, check manual)
Engine Oil Viscosity:
Commonly 5W-30, 10W-40, or 15W-40 (depending on climate and engine type, consult manual)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with de-ionized water (e.g., Rover specific or compatible OAT/HOAT)
Known Issues
Head Gasket K Series:
Prone to head gasket failure if not properly maintained or due to overheating. Manual will detail proper torque sequences and coolant checks.
Oil Leaks:
Common oil seal and gasket leaks can be addressed with manual guidance.
Electrical Gremlins:
Older vehicles may suffer from intermittent electrical issues, which detailed wiring diagrams in the manual can help diagnose.
๐ Vehicle History
Brand Heritage
Manufacturer:
Rover Group (later MG Rover Group)
Model Evolution
First Generation:
Rover 400 Series (R8) launched in 1990, based on the Honda Concerto platform.
Second Generation:
Rover 400 Series (XW) launched in 1995, based on the Rover 600 platform, later evolved into the Rover 45.
Production
Production Years:
1990 - 2000 (for the 400 Series designation, replaced by Rover 45)
Manufacturing Locations:
United Kingdom
๐ Awards & Recognition
Recognitions
Notable Awards:
The Rover 400 Series itself did not receive significant specific awards, but its predecessor and contemporary Rover models were known for comfortable ride and refinement within their class.