🏷️ Basic Information Identification Make: Rover Model: 400 Series Model Codes: Possible codes include RT, XW, and potentially others depending on specific body styles and engine options within the series. Generation Generation Designation: Covers the first generation (SD) and potentially the early part of the second generation (HH) depending on precise overlap. The 1990-1999 range captures a significant portion of the first generation and the entirety of its successor before the Rover 45. Codes Production Period: 1990-1999 👋 Introduction Market Position Market Segment: Compact family car segment. Competed with vehicles like the Ford Escort, Vauxhall Astra/Opel Astra, Volkswagen Golf, and Peugeot 306. Competitive Analysis Key Competitors: Ford Escort, Vauxhall/Opel Astra, Volkswagen Golf, Peugeot 306, Renault 19, Fiat Tipo. Key Features Design Philosophy: The Rover 400 Series aimed to offer a blend of British comfort, refinement, and modern styling, often positioned as a more premium offering within its class, especially with Honda-derived engineering. Target Audience: Families and individuals seeking a reliable, comfortable, and stylish compact car with a reputation for good build quality, partly due to its Honda partnership. 📋 Manual Details Coverage Areas Geographic Coverage: Primarily European markets where the Rover 400 Series was sold. Specific market variations are generally not detailed in such manuals unless they significantly impact repair procedures. Page Count Page Count: 374 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (disassembly, assembly, overhaul), lubrication system, cooling system, fuel system (carburetor and fuel injection), ignition system, emission control systems, engine management. Transmission Systems: Manual transmission (gearbox overhaul, clutch service), automatic transmission (service and troubleshooting, where applicable). Drivetrain Systems: Front-wheel drive components, driveshafts, differentials, axle shafts. Suspension Systems: Front and rear suspension, shock absorbers, springs, control arms, anti-roll bars, steering knuckle. Braking Systems: Hydraulic brake system, disc brakes, drum brakes, ABS (Anti-lock Braking System) where fitted, parking brake. Steering Systems: Manual steering system, power steering system (components, service, hydraulic troubleshooting). Electrical Systems: Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system, instrumentation, power accessories, wiring diagrams, fuses and relays. Body Systems: Body construction, exterior panels, doors, hood, trunk lid, interior trim, glass replacement, body repair techniques, rust prevention. HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system components, operation, and service. Safety Systems: Seat belts, airbags (if applicable to the specified years), other passive safety features. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, lubrication, tune-up procedures. Troubleshooting Procedures: System-specific diagnostic charts, symptom-based troubleshooting guides, fault code interpretation (for applicable models). Repair Procedures: Detailed step-by-step instructions for removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle components and systems. Adjustment Procedures: Carburetor adjustments, ignition timing, valve clearances, brake adjustments, steering alignment, clutch adjustment. Installation Procedures: Installation of new or reconditioned components, accessories, and replacement parts. Special Tool Usage: Identification and usage of specific factory-recommended tools for specialized repair tasks. Technical Depth Technical Depth Level: Comprehensive, covering everything from basic maintenance and adjustments to complete engine and transmission overhauls, electrical diagnostics, and body repair. Detail Level: Detailed step-by-step instructions, pictorial diagrams, exploded views, schematics, and technical specifications. Data Provision: Includes service data, specifications, tightening torques, wear limits, and diagnostic information. 📊 Manual Specifications File Format PDF Quality: High-quality, ensuring clarity of text and diagrams. Pages are printable. Searchability: Likely text-searchable within Adobe Reader, allowing quick location of specific topics. Compatibility: Windows, Mac, and Linux OS compatible. Print Quality Printability: Yes, all pages are printable for convenient workshop use. Binding Type Binding Type: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format). Requirements Software Requirement: Adobe Reader required for viewing. ⚙️ Engine Specifications Primary Engine Engine Family: Honda D-Series (e.g., D14, D16) and Rover K-Series (e.g., K16) engines were prominent. Displacement Range: Common displacements included 1.4L, 1.6L, and potentially 1.8L or 2.0L diesel variants. Performance Horsepower Range: Typically ranging from approximately 75 hp for 1.4L engines to over 100 hp for 1.6L engines, with performance variants like the 420 GSi potentially offering more. Torque Range: Corresponding torque figures would vary significantly based on engine size and type. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for most petrol engines. Some earlier models or specific variants might have used carburetors, but EFI became standard. Engine Management: Engine Control Unit (ECU) controlled fuel injection, ignition timing, and other engine parameters. 🔧 Transmission Standard Manual Transmission: Five-speed manual transmission was standard on most models. Optional Automatic Transmission: A four-speed automatic transmission was typically an optional upgrade on many variants. Features Clutch Type: Single dry plate, diaphragm spring clutch. 📐 Dimensions Exterior Body Styles: Available as a 4-door saloon (sedan) and a 5-door hatchback. Some markets may have had other variants. Wheelbase: Approximately 2550 mm (100.4 inches), though...