🏷️ Basic Information Identification Make: Rover / MG Model: 45 / ZS Year Range: 1999-2005 👋 Introduction Market Position Target Audience: Professional mechanics, technicians, DIY enthusiasts, workshop owners Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, saving significant costs compared to dealership servicing. Instant download access and lifelong usability. Key Features Visual Aids: Hundreds of pages with detailed photos and diagrams, including highly detailed exploded diagrams. Instruction Style: Step-by-step instructions for completing every job correctly. 📋 Manual Details Coverage Areas Product Name: Rover 45 MG ZS 1999-2005 Service Repair Workshop Manual Description: Complete Factory Service Repair Workshop Manual Download PDF Page Count Page Count Estimate: Hundreds of pages (specific number not provided, but implied to be extensive) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (implied by professional mechanics and technician terminology) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cooling system, fuel system, ignition system, emissions control, lubrication system Transmission Systems: Manual transmission, automatic transmission (if applicable to the model range), clutch system, drive shafts Brake Systems: Front brakes, rear brakes, parking brake, ABS (Anti-lock Braking System) Suspension Steering: Front suspension, rear suspension, steering gear, power steering system Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, power windows, central locking, audio system, body control modules Bodywork Chassis: Body panel repair, interior trim, exterior trim, chassis lubrication HVAC System: Heating, ventilation, and air conditioning (HVAC) system Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt replacement Repair Procedures: Engine component repair and replacement, transmission overhaul, brake caliper and disc replacement, suspension arm and bush replacement, electrical component diagnosis and repair Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, wiring diagrams for electrical issues Disassembly Assembly: Detailed step-by-step instructions for disassembling and reassembling major vehicle components Diagnostic Procedures: Includes symptom-based diagnostics, fault code lookup (where applicable), and troubleshooting flowcharts. Technical Depth Technical Depth: Comprehensive from basic servicing to full engine and transmission rebuilds, including detailed electrical diagnostics. Torque Specifications: Detailed torque values for all critical fasteners, essential for correct reassembly and component longevity. Wiring Diagrams: Comprehensive electrical system wiring diagrams, color-coded for clarity and ease of tracing circuits. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing Licensing Terms: Unlimited use, no expiry, no renewal fees Compatibility Operating Systems: Compatible with all Windows and MAC computers ⚙️ Engine Specifications Primary Engine Engine Options Common: K-Series engines (e.g., K1.4, K1.6, K1.8, K2.0) Petrol, L-Series Diesel (e.g., L-Series TD). Performance Typical Hp Range: Varies by engine, generally 75-145 hp for petrol, 90-113 hp for diesel. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, common rail direct injection (CRDi) or direct injection for diesel engines. Engine Codes Common Engine Codes: Various K series codes (e.g., K16, K18, K20) and L series codes (e.g., LNN, LND). Engine Type Engine Configuration: Inline-4 cylinder, transverse mounted. 🔧 Transmission Standard Standard Transmission: 5-speed manual (PG1 gearbox variants) Optional Optional Transmission: 4-speed automatic (Stepwise shift, JATCO or similar) Features Clutch Type: Hydraulically operated diaphragm spring clutch. 📐 Dimensions Exterior Body Styles: 4-door saloon, 5-door hatchback. Weights Curb Weight Range: Approximately 1200-1350 kg, depending on engine and specification. 🛡️ Safety Features Ratings Euro Ncap Rating: MG ZS achieved 4 stars in Euro NCAP frontal offset test. Active Features Braking Features: ABS with EBD (Electronic Brakeforce Distribution) available on higher trims. Passive Features Airbags: Driver and passenger front airbags as standard, optional side airbags on some models. Chassis Design: Reinforced passenger cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with speaker systems. Manual will cover removal and installation of head unit and speakers. Driver Assistance ABS: Anti-lock Braking System (ABS) available on higher trim levels, with detailed diagnostic information provided. Connectivity Central Locking: Central door locking system with remote key fob operation (on some models). Manual will cover system components and troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 9,000 - 12,000 miles or 12 months, whichever comes first (refer to manual for specific engine type). Timing Belt Interval: K-Series petrol engines: 60,000 - 90,000 miles or 5-7 years (critical replacement interval). Fluid Specifications Engine Oil Specification: API SG/SH/SJ, ACEA A1/A2/A3. Viscosity: 5W-30, 5W-40, 10W-40 depending on temperature and engine variant (e.g., Rover K1.8 typically uses 10W-40 semi-synthetic). Coolant Specification: Ethylene glycol based coolant, typically mixed 50/50 with distilled water. OAT (Organic Acid Technology) type for later models. Brake Fluid Specification: DOT 3 or DOT 4. Transmission Fluid Manual: API GL-4 SAE 75W/90 or 80W/90 gear oil. Transmission Fluid Automatic: ATF Dexron III or equivalent. Known Issues Head Gasket Failure: K-Series engines are prone to head...