🏷️ Basic Information Identification Make: Rover / MG Model: MG ZR / Rover 25 Trim Level: 160 Product Type: Workshop Service & Repair Manual + Owner's Manual Generation Production Period: Early 2000s to Mid-2000s (Rover 25: 1999-2005; MG ZR: 2001-2005) Codes Engine Codes: K Series (various variants), L Series 👋 Introduction Market Position Target Audience: Vehicle owners, independent repair shops, DIY enthusiasts Competitive Analysis Value Proposition: Provides dealer-level technical information at a fraction of the cost, empowering users to perform maintenance and repairs. Key Features Manual Features: Well-structured, detailed instructions, high-definition diagrams, bookmarks for easy navigation, comprehensive coverage. Usability Digital Benefits: Instant access, saves space, eliminates risk of disc damage, readable on multiple devices. 📋 Manual Details Coverage Areas Vehicles Covered: Rover 25 (all variants), MG ZR (including 160 variant) Page Count Page Count: More than 1000 pages Manual Type Manual Type: Comprehensive Electronic Workshop Service and Repair Manual, Owner's Manual Language Language: English Format Delivery Format: Digital (ZIP archive containing PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Driveshaft Chassis: Steering, Front Suspension, Rear Suspension, Brake System Body And Interior: Doors, Exterior Fittings, Interior Trim, Screens, Seats & Seat Belts, Sunroofs, Body & Accessories Electrical And HVAC: Electrical System, Instruments, Heating & Ventilation, Air Conditioning, Wiper & Washer Emission And Engine Management: Emission Control, Engine Management System Procedures Included Diagnostics: Troubleshooting guides, fault finding procedures Maintenance: Routine maintenance, scheduled servicing, fluid changes, filter replacements Repair: Detailed step-by-step repair instructions for all major components and systems Overhaul: Engine and transmission overhaul procedures Technical Depth Depth: In-depth coverage suitable for professional mechanics and DIY enthusiasts, including detailed diagrams and specifications. 📊 Manual Specifications File Format Required Software: Adobe Acrobat Reader (PDF viewing), WinZip/WinRAR (extraction) Print Quality Diagram Quality: High Definition Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Searchability Text Searchable: Yes (typically for PDF files) Printability Printable: Yes ⚙️ Engine Specifications Primary Engine Engine 1 Name: K Series Engine 1 Configuration: 1.8L (1796cc) Inline-4 (I4) Engine 1 Valvetrain: 16-Valve DOHC (Double Overhead Camshaft) Engine 1 Performance Mg Zr 160: Approximately 160 PS (118 kW; 158 bhp) at 7000 rpm, 180 Nm (133 lb-ft) at 4750 rpm (specific figures may vary slightly by model year and configuration). Secondary Engine Engine 2 Name: L Series Engine 2 Configuration: 2.0L (1994cc) Inline-4 (I4) Engine 2 Induction: Turbocharged, Intercooled Engine 2 Valvetrain: SOHC (Single Overhead Camshaft) Fuel System Fuel Delivery: Multi-point fuel injection (MPi) for K Series, Direct injection or MPi for L Series variants covered. 🔧 Transmission Standard Manual Transmission Type: R65 (typically on lower powered models) and PG1 (often on sportier variants like the MG ZR 160). Optional Automatic Transmission Type: EM-CVT (Electronic Continuously Variable Transmission) Features Clutch Type: Hydraulically operated diaphragm spring clutch 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Weights Kerb Weight: Approximately 1150 kg - 1250 kg (depending on engine and specification) 🛡️ Safety Features Passive Features Airbags: Front airbags (driver and passenger), optional side airbags Seat Belts: 3-point inertia reel seatbelts with pre-tensioners Restraint System Impact Protection: Reinforced passenger safety cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel audio controls on higher trims. Driver Assistance ABS: Anti-lock Braking System (ABS) available on many models. Connectivity Central Locking: Central door locking, often with remote keyless entry on higher trims. Climate Control Air Conditioning: Optional air conditioning system covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to specific manual for exact intervals). Timing Belt Replacement: K Series engines: Recommended replacement interval is crucial (e.g., 72,000 miles or 5 years, check manual for specifics to avoid catastrophic failure). Fluid Specifications Engine Oil Specification: API SG/SH/SJ or ACEA A2/A3, viscosity typically 5W/30 or 10W/40 (check manual for specific grade based on temperature). Coolant Specification: OAT (Organic Acid Technology) coolant or HOAT (Hybrid Organic Acid Technology) coolant, typically pink or orange in color. Avoid mixing coolant types. Transmission Fluid Manual: API GL-4, SAE 75W/90 synthetic gear oil for R65 and PG1 transmissions. Transmission Fluid Automatic: Specific CVT fluid (refer to manual for exact specification). Known Issues K Series Head Gasket: A well-known issue is potential head gasket failure on K Series engines. The manual will provide procedures for inspection and replacement. Sills And Arch Corrosion: Common rust points on these models include the sills and rear wheel arches. Manual covers bodywork inspection and repair. 📚 Vehicle History Brand Heritage Brand Origin: MG is a historic British marque known for sporting cars. Model Evolution Rover 25 Lineage: Successor to the Rover 200 Series (R3). Mg Zr Positioning: Sporting variant of the Rover 25, aimed at a younger demographic with enhanced styling and performance....