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2009 Smart Fortwo Service & Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Smart Model: Fortwo Year: 2009 Vehicle Type: City Car / Microcar Codes Chassis Code: 451 👋 Introduction Market Position Market Niche: Ultra-compact city car, known for its maneuverability, fuel efficiency, and unique design. Competes in a niche segment of the automotive market. Competitive Analysis Key Competitors: While direct comparisons are few, it often competed with other small city cars and microcars depending on the market (e.g., certain Fiat 500 variants, Toyota iQ, early versions of the Mini Cooper in some aspects). Key Features Unique Selling Points: Compact dimensions for urban environments, distinctive two-seater configuration, safety cell ('Tridion safety cell'), efficient powertrains, sharp turning radius. 📋 Manual Details Coverage Areas Geographic Coverage: Global (specific to 2009 model year Fortwo) Page Count Estimated Page Count: Varies based on digital format, but equivalent to comprehensive printed manual (typically 1000+ pages) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online/Digital Access Access Duration: 1 Year of access included, with discounts for additional years. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system, fuel system (injection, pumps, lines), exhaust system. Engine Performance: Engine diagnostics, troubleshooting, tune-up procedures, emissions control system. Transmission Drivetrain: Automated Manual Transmission (AMT) operation, components, removal/installation, diagnostics, clutch operation, drive axles, differential. Brakes: Front and rear brake systems (discs/drums), hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid, bleeding procedures, parking brake. Suspension Steering: Front and rear suspension components (springs, shock absorbers, control arms), steering system (rack and pinion, power steering), wheel alignment specifications. Electrical Electronics: 12V battery system, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), dashboard instrumentation, fuse boxes, relays, wiring diagrams for all circuits. Body Chassis: Body panels, doors, hood, trunk, interior trim, chassis structure, corrosion protection, underbody. Heating Ventilation Air Conditioning HVAC: HVAC system operation, components, refrigerant system, climate control module, blower motor, evaporator, condenser, troubleshooting. Body And Interior: Body panel alignment, door mechanisms, interior trim removal and installation, seats, dashboard components, sound deadening, weatherstripping. Procedures Included Maintenance: Scheduled maintenance intervals (oil changes, filter replacements, spark plugs, etc.), fluid level checks, tire rotation, brake inspection. Repair Diagnostics: Step-by-step repair procedures for all major components, diagnostic trouble codes (DTCs) and their meanings, troubleshooting guides for common problems. Component Replacement: Detailed instructions for removing and installing engine parts, transmission components, brake assemblies, suspension elements, electrical modules, interior/exterior trim. Special Tools: Identification and usage of special tools required for specific repair procedures. Wiring Diagrams: Detailed, system-specific wiring diagrams are a core component of the manual, crucial for electrical troubleshooting. Technical Depth Depth: Comprehensive; covers basic maintenance to in-depth mechanical and electrical repairs. Includes diagnostic procedures and specifications. Diagnostic Tools: The manual covers procedures using standard automotive diagnostic tools and also references specific Smart diagnostic software and hardware requirements. 📊 Manual Specifications File Format Digital Format Details: Web-based access, compatible with PC, laptop, smartphone, tablet via web browser. Requires internet connection. Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, naturally aspirated (petrol) Engine Displacement: 999 cc (1.0 Liter) Engine Code: M132.910 Performance Horsepower: 71 hp (52 kW) @ 6000 rpm Torque: 96 Nm (71 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI/MPI-D) Fuel Type: Unleaded gasoline (Octane rating typically 91 or higher recommended) Cooling System Coolant Type: Propylene Glycol-based coolant, meeting Mercedes-Benz specification (e.g., MB-Approval 325.0) Lubrication System Engine Oil Type: SAE 0W-30 or 5W-30, meeting MB-Approval 229.5 or 229.51 specifications. Oil Capacity: Approximately 3.5 liters (3.7 US quarts) with filter change. Engine Management Ignition System: Electronic ignition with coil-on-plug design. 🔧 Transmission Standard Type: 5-speed Automated Manual Transmission (Softouch™) Optional Transmission Options: No manual transmission option available for the 2009 model year. Features Transmission Features: Automatic shifting with manual mode selection via gear lever or paddle shifters (if equipped on certain trims). Features a single dry clutch. Gear Selection: Automatic with manual override (sequential shifting via selector or steering wheel paddles where fitted). Fluid Specifications Transmission Fluid Type: Refer to specific manual chapter for transmission fluid type, often a specialized ATF or manual transmission fluid meeting specific OEM requirements. 📐 Dimensions Exterior Length: 2,500 mm (98.4 inches) Width: 1,515 mm (59.6 inches) Height: 1,524 mm (60.0 inches) Wheelbase: 1,867 mm (73.5 inches) Track Width Front: Approx. 1,300 mm (51.2 inches) Track Width Rear: Approx. 1,370 mm (53.9 inches) Weights Curb Weight: Approx. 750 kg (1,653 lbs) Cargo Cargo Volume: Approximately 150 liters (5.3 cubic feet) behind seats; expandable with rear seats folded (if applicable to trim). 🛡️ Safety Features Ratings NHTSA Rating: Achieved 4-star frontal crash rating in Euro NCAP tests (for similar models), highlighting the...
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2009 Smart Fortwo Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Smart
Model:
Fortwo
Year:
2009
Vehicle Type:
City Car / Microcar
Codes
Chassis Code:
451
👋 Introduction
Market Position
Market Niche:
Ultra-compact city car, known for its maneuverability, fuel efficiency, and unique design. Competes in a niche segment of the automotive market.
Competitive Analysis
Key Competitors:
While direct comparisons are few, it often competed with other small city cars and microcars depending on the market (e.g., certain Fiat 500 variants, Toyota iQ, early versions of the Mini Cooper in some aspects).
Key Features
Unique Selling Points:
Compact dimensions for urban environments, distinctive two-seater configuration, safety cell ('Tridion safety cell'), efficient powertrains, sharp turning radius.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (specific to 2009 model year Fortwo)
Page Count
Estimated Page Count:
Varies based on digital format, but equivalent to comprehensive printed manual (typically 1000+ pages)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online/Digital Access
Access Duration:
1 Year of access included, with discounts for additional years.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system, fuel system (injection, pumps, lines), exhaust system.
Engine Performance:
Engine diagnostics, troubleshooting, tune-up procedures, emissions control system.
Transmission Drivetrain:
Automated Manual Transmission (AMT) operation, components, removal/installation, diagnostics, clutch operation, drive axles, differential.
Brakes:
Front and rear brake systems (discs/drums), hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid, bleeding procedures, parking brake.
Suspension Steering:
Front and rear suspension components (springs, shock absorbers, control arms), steering system (rack and pinion, power steering), wheel alignment specifications.
Electrical Electronics:
12V battery system, charging system (alternator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), dashboard instrumentation, fuse boxes, relays, wiring diagrams for all circuits.
Body Chassis:
Body panels, doors, hood, trunk, interior trim, chassis structure, corrosion protection, underbody.
Heating Ventilation Air Conditioning HVAC:
HVAC system operation, components, refrigerant system, climate control module, blower motor, evaporator, condenser, troubleshooting.
Body And Interior:
Body panel alignment, door mechanisms, interior trim removal and installation, seats, dashboard components, sound deadening, weatherstripping.
Procedures Included
Maintenance:
Scheduled maintenance intervals (oil changes, filter replacements, spark plugs, etc.), fluid level checks, tire rotation, brake inspection.
Repair Diagnostics:
Step-by-step repair procedures for all major components, diagnostic trouble codes (DTCs) and their meanings, troubleshooting guides for common problems.
Component Replacement:
Detailed instructions for removing and installing engine parts, transmission components, brake assemblies, suspension elements, electrical modules, interior/exterior trim.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
Wiring Diagrams:
Detailed, system-specific wiring diagrams are a core component of the manual, crucial for electrical troubleshooting.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to in-depth mechanical and electrical repairs. Includes diagnostic procedures and specifications.
Diagnostic Tools:
The manual covers procedures using standard automotive diagnostic tools and also references specific Smart diagnostic software and hardware requirements.
📊 Manual Specifications
File Format
Digital Format Details:
Web-based access, compatible with PC, laptop, smartphone, tablet via web browser. Requires internet connection.
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, naturally aspirated (petrol)
Engine Displacement:
999 cc (1.0 Liter)
Engine Code:
M132.910
Performance
Horsepower:
71 hp (52 kW) @ 6000 rpm
Torque:
96 Nm (71 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI/MPI-D)
Fuel Type:
Unleaded gasoline (Octane rating typically 91 or higher recommended)
Cooling System
Coolant Type:
Propylene Glycol-based coolant, meeting Mercedes-Benz specification (e.g., MB-Approval 325.0)
Lubrication System
Engine Oil Type:
SAE 0W-30 or 5W-30, meeting MB-Approval 229.5 or 229.51 specifications.
Oil Capacity:
Approximately 3.5 liters (3.7 US quarts) with filter change.
Engine Management
Ignition System:
Electronic ignition with coil-on-plug design.
🔧 Transmission
Standard
Type:
5-speed Automated Manual Transmission (Softouch™)
Optional
Transmission Options:
No manual transmission option available for the 2009 model year.
Features
Transmission Features:
Automatic shifting with manual mode selection via gear lever or paddle shifters (if equipped on certain trims). Features a single dry clutch.
Gear Selection:
Automatic with manual override (sequential shifting via selector or steering wheel paddles where fitted).
Fluid Specifications
Transmission Fluid Type:
Refer to specific manual chapter for transmission fluid type, often a specialized ATF or manual transmission fluid meeting specific OEM requirements.
📐 Dimensions
Exterior
Length:
2,500 mm (98.4 inches)
Width:
1,515 mm (59.6 inches)
Height:
1,524 mm (60.0 inches)
Wheelbase:
1,867 mm (73.5 inches)
Track Width Front:
Approx. 1,300 mm (51.2 inches)
Track Width Rear:
Approx. 1,370 mm (53.9 inches)
Weights
Curb Weight:
Approx. 750 kg (1,653 lbs)
Cargo
Cargo Volume:
Approximately 150 liters (5.3 cubic feet) behind seats; expandable with rear seats folded (if applicable to trim).
🛡️ Safety Features
Ratings
NHTSA Rating:
Achieved 4-star frontal crash rating in Euro NCAP tests (for similar models), highlighting the effectiveness of the Tridion safety cell. Specific US NHTSA ratings may vary.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist.
Passive Features
Passive Safety Features:
Tridion Safety Cell (reinforced passenger compartment), driver and passenger front airbags, side airbags, three-point seatbelts with pretensioners.
Seat Design:
Integrated head restraints, reinforced seat frames for crash protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory fitted audio system with CD player and radio. Optional upgrades might include more speakers or Bluetooth connectivity depending on trim level.
Display Type:
Basic LCD display for radio information, clock, and trip computer. No touchscreen available.
Driver Assistance
Driver Assistance Features:
ABS, ESP, Hill Start Assist (on some models). Limited advanced driver-assistance systems compared to larger vehicles.
Connectivity
Connectivity Options:
Auxiliary audio input jack. Bluetooth connectivity was often an optional extra.
Powertrain
Engine Management System:
ECU (Engine Control Unit) manages fuel injection, ignition timing, and transmission control. Diagnostic port (OBD-II) for accessing fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first. Consult manual for precise intervals based on driving conditions.
Air Filter Replacement:
Every 20,000 miles (32,000 km) or as needed. Check manual for specifics.
Spark Plug Replacement:
Typically every 40,000 - 60,000 miles (64,000 - 96,000 km), depending on spark plug type. Refer to manual for exact recommendation.
Transmission Fluid Change:
Refer to manual; typically inspected at major services, replacement interval varies significantly based on usage and manufacturer recommendations (often considered 'lifetime' but recommended for flushing/replacement at higher mileages).
Fluid Specifications
Brake Fluid Type:
DOT 4, meeting Mercedes-Benz specification (e.g., MB-Approval 331.0).
Coolant Capacity:
Approximately 4.5 liters (4.8 US quarts).
Known Issues
Common Problems:
Potential issues can include occasional AMT (Automated Manual Transmission) clunking or hesitation, early wear on suspension components, and issues with the power steering pump or motor. Electrical gremlins and water ingress can also be reported.
Typical Repairs:
Clutch actuator adjustment/replacement, suspension bushings, power steering motor replacement, ECU software updates, HVAC blower motor issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Smart is a German microcar brand, originally a collaboration between Mercedes-Benz and Swatch. Now a subsidiary of Mercedes-Benz Group AG.
Model Evolution
Generation Introduction:
The second generation Smart Fortwo (model code 451) was launched in 2007, succeeding the original 450 model. The 2009 model is part of this second generation, featuring a redesigned exterior, improved safety, and a new engine and transmission.
Production
Manufacturing Plant:
Hambach, France
🏆 Awards & Recognition
Recognitions
Safety Awards:
While the 2009 model might not have specific awards listed in all markets, the Smart Fortwo has consistently been recognized for its innovative safety engineering, particularly its Tridion safety cell, which has performed well in crash tests.
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