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2008 SsangYong Actyon Sports Q145 Service Repair Workshop Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: SsangYong Model: Actyon Sports Model Code: Q145 Year: 2008 ๐Ÿ‘‹ Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information at an accessible price, saving on dealership labor costs. Key Features Visual Aids: Includes top-quality diagrams and highly detailed exploded pictures to facilitate understanding and correct execution of repairs. Completeness: Covers every single detail on the machine, based on complete disassembly procedures. ๐Ÿ“‹ Manual Details Coverage Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Download Type: Instant Download Printability: All pages are printable ๐Ÿ“– Manual Coverage Systems Covered General: General vehicle information, maintenance procedures, and specifications. Engine General: General engine overview, components, and basic maintenance. Engine Assembly: Detailed procedures for engine disassembly, assembly, and overhaul. Engine Fuel System: Fuel injection system diagnostics, repair, fuel pump, injectors, fuel lines, and filters. Engine Intake System: Air intake manifold, throttle body, air filter, sensors, and related components. Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, and emissions control. Engine Lubrication System: Oil pump, oil pan, oil filter, oil cooler, and lubrication passages. Engine Cooling System: Radiator, water pump, thermostat, coolant passages, cooling fan, and hoses. Engine Electric Devices: Ignition system, starter motor, alternator, and other engine-related electrical components. Engine Control System: Engine Control Unit (ECU), sensors (MAP, MAF, O2, etc.), actuators, and electronic diagnostics. Special Service Tools Engine: Required specialized tools for engine service and repair. Engine D20Dt Eu4: Specific details for the D20DT (EU4 compliant) engine, including assembly, fuel, intake, exhaust, lubrication, cooling, electrical devices, and control systems. Electrical System: Comprehensive overview of the vehicle's entire electrical system, including wiring diagrams and component locations. Fuses Relays: Identification and function of all fuses and relays, including their locations within the fuse boxes. Stics: Likely refers to Steering Wheel Lock Control System (SWLCS) or similar electronic steering/security features (duplicate entry). Immo: Immobilizer system diagnostics, key programming, and troubleshooting. Cluster: Instrument cluster diagnostics, repair, and calibration. Lamp: Headlights, taillights, interior lighting, fog lights, and all other lamp systems diagnostics and repair. Switch: Operation, testing, and replacement of various switches (e.g., ignition, window, door lock). Wiper Washer System: Windshield wiper and washer system diagnostics, repair, motor, linkages, and fluid reservoir. Rain Sensor Unit: Rain sensor operation, diagnostics, and troubleshooting. Pas: Likely refers to Power Assisted Steering (PAS) system, covering its electrical components and diagnostics. Audio System: Radio, speakers, amplifier (if equipped), and related audio system components. Chassis: General chassis components and systems. Transmission 4 Speed: Detailed information on the 4-speed automatic transmission, including overhaul, diagnostics, and fluid specifications. M T: Manual transmission system, including clutch, gear shifting mechanisms, and maintenance. Clutch: Clutch system diagnostics, repair, replacement of clutch disc, pressure plate, and release bearing. Axle System: Front and rear axle components, differential, drive shafts, and wheel bearings. Transfer Case: Operation, maintenance, and repair of the transfer case, including 4WD engagement. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, and wheel alignment. ABS: Anti-lock Braking System (ABS) components, sensors, hydraulic unit, diagnostics, and troubleshooting. Power Steering System: Hydraulic power steering system, pump, steering rack, hoses, and fluid. Body: General body information and repair. Air Conditioner System: HVAC system, refrigerant, compressor, condenser, evaporator, and controls. Body Interior: Interior trim panels, dashboard, seats, carpets, and headliner. Body Exterior: Exterior panels, doors, hood, tailgate, bumpers, glass, and mirrors. Body Repair: Procedures for repairing body damage, welding, straightening, and painting. Sunroof: Sunroof operation, motor, tracks, and troubleshooting. Seat: Seat adjustment mechanisms, seat belts, and airbag systems integrated with seats. Special Service Tools Body: Required specialized tools for body repair and maintenance. Diagnosis: Diagnostic procedures for various vehicle systems. ECU Gasoline: Diagnostic Trouble Codes (DTCs) and troubleshooting for gasoline engine ECUs. ECU Diesel: Diagnostic Trouble Codes (DTCs) and troubleshooting for diesel engine ECUs, including the D20DT. Brake: Brake system diagnostics, repair, including brake pads, rotors, calipers, brake lines, and master cylinder. Air Bag: Airbag system diagnostics, SRS (Supplemental Restraint System) components, sensors, and troubleshooting. Cccs: Likely refers to Cruise Control System (CCS) or similar engine/vehicle control modules. Fatc: Likely refers to Fully Automatic Temperature Control (FATC) or advanced climate control systems. Ffh: Likely refers to Fuel Fired Heater (FFH) or auxiliary heating systems. P Trunk: Power trunk operation and diagnostics. Rain Sensor: Rain sensor diagnostics and calibration (duplicate entry, reinforces importance). Tc: Likely refers to Traction Control (TC) system diagnostics and operation. Tch: Likely refers to Transmission Control Module (TCM) or Transmission Control Handle (TCH) diagnostics. Tgs Lever: Transfer Gear Shift (TGS) lever operation and diagnostics for 4WD systems. Electrical Wiring Diagram General Information: Introduction and explanation of how to use the wiring diagrams. Electrical Wiring Diagram Connector Ground: Diagrams illustrating connector pinouts, ground points, and harness routing. Electrical Wiring...
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2008 SsangYong Actyon Sports Q145 Service Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
SsangYong
Model:
Actyon Sports
Model Code:
Q145
Year:
2008
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance information at an accessible price, saving on dealership labor costs.
Key Features
Visual Aids:
Includes top-quality diagrams and highly detailed exploded pictures to facilitate understanding and correct execution of repairs.
Completeness:
Covers every single detail on the machine, based on complete disassembly procedures.
๐Ÿ“‹ Manual Details
Coverage
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Download Type:
Instant Download
Printability:
All pages are printable
๐Ÿ“– Manual Coverage
Systems Covered
General:
General vehicle information, maintenance procedures, and specifications.
Engine General:
General engine overview, components, and basic maintenance.
Engine Assembly:
Detailed procedures for engine disassembly, assembly, and overhaul.
Engine Fuel System:
Fuel injection system diagnostics, repair, fuel pump, injectors, fuel lines, and filters.
Engine Intake System:
Air intake manifold, throttle body, air filter, sensors, and related components.
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, and emissions control.
Engine Lubrication System:
Oil pump, oil pan, oil filter, oil cooler, and lubrication passages.
Engine Cooling System:
Radiator, water pump, thermostat, coolant passages, cooling fan, and hoses.
Engine Electric Devices:
Ignition system, starter motor, alternator, and other engine-related electrical components.
Engine Control System:
Engine Control Unit (ECU), sensors (MAP, MAF, O2, etc.), actuators, and electronic diagnostics.
Special Service Tools Engine:
Required specialized tools for engine service and repair.
Engine D20Dt Eu4:
Specific details for the D20DT (EU4 compliant) engine, including assembly, fuel, intake, exhaust, lubrication, cooling, electrical devices, and control systems.
Electrical System:
Comprehensive overview of the vehicle's entire electrical system, including wiring diagrams and component locations.
Fuses Relays:
Identification and function of all fuses and relays, including their locations within the fuse boxes.
Stics:
Likely refers to Steering Wheel Lock Control System (SWLCS) or similar electronic steering/security features (duplicate entry).
Immo:
Immobilizer system diagnostics, key programming, and troubleshooting.
Cluster:
Instrument cluster diagnostics, repair, and calibration.
Lamp:
Headlights, taillights, interior lighting, fog lights, and all other lamp systems diagnostics and repair.
Switch:
Operation, testing, and replacement of various switches (e.g., ignition, window, door lock).
Wiper Washer System:
Windshield wiper and washer system diagnostics, repair, motor, linkages, and fluid reservoir.
Rain Sensor Unit:
Rain sensor operation, diagnostics, and troubleshooting.
Pas:
Likely refers to Power Assisted Steering (PAS) system, covering its electrical components and diagnostics.
Audio System:
Radio, speakers, amplifier (if equipped), and related audio system components.
Chassis:
General chassis components and systems.
Transmission 4 Speed:
Detailed information on the 4-speed automatic transmission, including overhaul, diagnostics, and fluid specifications.
M T:
Manual transmission system, including clutch, gear shifting mechanisms, and maintenance.
Clutch:
Clutch system diagnostics, repair, replacement of clutch disc, pressure plate, and release bearing.
Axle System:
Front and rear axle components, differential, drive shafts, and wheel bearings.
Transfer Case:
Operation, maintenance, and repair of the transfer case, including 4WD engagement.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, and wheel alignment.
ABS:
Anti-lock Braking System (ABS) components, sensors, hydraulic unit, diagnostics, and troubleshooting.
Power Steering System:
Hydraulic power steering system, pump, steering rack, hoses, and fluid.
Body:
General body information and repair.
Air Conditioner System:
HVAC system, refrigerant, compressor, condenser, evaporator, and controls.
Body Interior:
Interior trim panels, dashboard, seats, carpets, and headliner.
Body Exterior:
Exterior panels, doors, hood, tailgate, bumpers, glass, and mirrors.
Body Repair:
Procedures for repairing body damage, welding, straightening, and painting.
Sunroof:
Sunroof operation, motor, tracks, and troubleshooting.
Seat:
Seat adjustment mechanisms, seat belts, and airbag systems integrated with seats.
Special Service Tools Body:
Required specialized tools for body repair and maintenance.
Diagnosis:
Diagnostic procedures for various vehicle systems.
ECU Gasoline:
Diagnostic Trouble Codes (DTCs) and troubleshooting for gasoline engine ECUs.
ECU Diesel:
Diagnostic Trouble Codes (DTCs) and troubleshooting for diesel engine ECUs, including the D20DT.
Brake:
Brake system diagnostics, repair, including brake pads, rotors, calipers, brake lines, and master cylinder.
Air Bag:
Airbag system diagnostics, SRS (Supplemental Restraint System) components, sensors, and troubleshooting.
Cccs:
Likely refers to Cruise Control System (CCS) or similar engine/vehicle control modules.
Fatc:
Likely refers to Fully Automatic Temperature Control (FATC) or advanced climate control systems.
Ffh:
Likely refers to Fuel Fired Heater (FFH) or auxiliary heating systems.
P Trunk:
Power trunk operation and diagnostics.
Rain Sensor:
Rain sensor diagnostics and calibration (duplicate entry, reinforces importance).
Tc:
Likely refers to Traction Control (TC) system diagnostics and operation.
Tch:
Likely refers to Transmission Control Module (TCM) or Transmission Control Handle (TCH) diagnostics.
Tgs Lever:
Transfer Gear Shift (TGS) lever operation and diagnostics for 4WD systems.
Electrical Wiring Diagram General Information:
Introduction and explanation of how to use the wiring diagrams.
Electrical Wiring Diagram Connector Ground:
Diagrams illustrating connector pinouts, ground points, and harness routing.
Electrical Wiring Diagram Power Distribution:
Schematics showing how power is distributed throughout the vehicle's electrical systems.
Electrical Wiring Diagram Circuit:
Detailed wiring diagrams for all major electrical circuits (lighting, engine controls, audio, etc.).
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, inspections, and lubrication.
Troubleshooting:
Step-by-step troubleshooting guides for common and complex issues across all systems.
Repair:
Detailed instructions for disassembly, component replacement, and reassembly of various parts and systems.
Diagnostics:
Procedures for using diagnostic tools, interpreting diagnostic codes, and diagnosing electrical and mechanical faults.
Rebuilds:
Complete engine and transmission rebuild procedures, including torque specifications and clearances.
Specifications:
Torque specifications, fluid capacities, electrical values, and dimensional data for all components.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete component overhauls and advanced diagnostics.
๐Ÿ“Š Manual Specifications
File Details
File Format:
PDF
Software Requirements:
Adobe PDF Reader & WinZip
Physical Attributes
Print Quality:
High-quality diagrams and easy-to-read text sections.
Binding Type:
Digital download (no physical binding).
Paper Type:
N/A (Digital).
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
D20DT
Engine Type:
Diesel
Emission Standard:
EU4
Performance
Displacement:
2.0 Liters (1998 cc) - common for D20DT
Horsepower:
Approx. 141-155 PS (103-114 kW) depending on exact tune for 2008 model year
Torque:
Approx. 310-360 Nm (229-266 lb-ft) depending on exact tune for 2008 model year
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI)
๐Ÿ”ง Transmission
Standard
Transmission Type Auto:
4-speed Automatic
Optional
Transmission Type Manual:
5-speed Manual Transmission (M/T)
Features
Drivetrain:
Likely available in 2WD and 4WD configurations (with transfer case).
๐Ÿ“ Dimensions
Exterior
Body Style:
Pickup Truck / Dual Cab
Wheelbase:
Approx. 3100 mm (122.0 inches) for Actyon Sports
Wheel Bolt Pattern:
Typically 6x139.7mm
Tire Size:
Commonly 225/75R16 or 255/60R17, but check specific vehicle options.
๐Ÿ›ก๏ธ Safety Features
Active Features
ABS:
Anti-lock Braking System
Traction Control:
Traction Control System (TC)
Passive Features
Airbags:
Front airbags, potentially side airbags depending on trim.
Seatbelts:
Front and rear seatbelts, potentially with pretensioners.
๐Ÿ’ก Technology Features
Infotainment
Audio System Features:
Basic AM/FM radio with CD player, likely with auxiliary input. Higher trims may have upgraded systems.
Driver Assistance
ABS Operation:
Standard ABS system for enhanced braking control.
Connectivity
Immo System:
Immobilizer system for anti-theft purposes.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, refer to manual for exact schedule.
Fuel Filter Replacement:
Recommended every 30,000 - 40,000 miles (50,000 - 60,000 km) for diesel.
Air Filter Replacement:
Recommended every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed based on driving conditions.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 5W-30 or 5W-40 for diesel) and API/ACEA specifications.
Transmission Fluid Auto:
Specific ATF fluid required, consult manual for exact type and part number.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, specific viscosity to be confirmed in manual.
Coolant:
Ethylene glycol based coolant, typically a long-life type (e.g., G12 or equivalent).
Known Issues
Common Complaints:
Potential issues may include sensor failures (e.g., glow plugs, crank sensor), DPF regeneration problems (if equipped), or minor electrical gremlins. Check specific model year forums for detailed common issues.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, South Korea.
Model Evolution
Platform:
Based on the SsangYong Actyon SUV platform.
Production
Production Years:
Actyon Sports produced from 2006 onwards, with the 2008 model being part of the early production run.
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