🏷️ Basic Information Identification Make: SsangYong Model: Actyon Sports Model Alias: Korando Sports (in some markets) Generation Generation Code: C200 (shared platform with Actyon SUV) Codes Chassis Code: Q200 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Individuals and businesses seeking a robust, versatile, and budget-friendly pickup truck for work and leisure. Competitive Analysis Key Competitors: Mitsubishi Triton/L200, Isuzu D-Max, Toyota Hilux, Ford Ranger, Chevrolet Colorado Key Features Utility: Dual-cab configuration, sizable cargo bed, available 4WD. Value Proposition: Offers a compelling combination of features, capability, and lower price point compared to established competitors. Manual Benefit Cost Savings: Enables DIY repairs and maintenance, significantly reducing labor costs. Ease Of Use: Step-by-step instructions and clear illustrations simplify complex procedures. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Trim Levels Covered: All trim levels Engine Variants Covered: All engine variants Transmission Types Covered: All transmission types (manual and automatic) Page Count Estimated Page Count: Extensive (Full Workshop Manual implies several hundred pages, exact number not specified) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (Assumed, standard for most global repair manuals) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, troubleshooting, timing systems, lubrication, cooling, fuel delivery, ignition, emissions control Transmission: Manual and Automatic transmission overhaul, diagnosis, repair, fluid service, clutch system Drivetrain: Front-wheel drive (FWD) and Four-wheel drive (4WD/AWD) systems, differentials, drive shafts, axles, transfer case (if applicable) Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckle Steering: Power steering system, steering rack, tie rods, steering column, alignment procedures Brakes: Front and rear brake systems (disc/drum), ABS, brake lines, master cylinder, calipers, pads, rotors, bleeding procedures Electrical: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, instrumentation, fuses, relays, sensors, ECU diagnosis Bodywork: Body panel removal and installation, doors, hoods, tailgates, interior trim, bumpers, glass, chassis components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling, compressor, condenser, evaporator Safety Systems: Airbag system, seatbelts, SRS components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II) Repair: Step-by-step repair instructions for all major components and systems Overhaul: Complete engine and transmission rebuild procedures Installation: Component replacement and installation guides Special Tools: Identification of required special tools and their usage Technical Depth Depth: Comprehensive (A-Z coverage from basic maintenance to complex engine/transmission overhauls and electrical diagnostics) 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable (common for professionally produced PDFs) Print Quality Quality: High quality (as stated in product description) Illustrations: Includes step-by-step pictures Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (free download) Accessibility Device Compatibility: All PC & MAC Computers, tablets, mobile phones ⚙️ Engine Specifications Primary Engine Engine Code: XDi200 (for the 2.0L Diesel) Engine Type: Turbocharged Diesel (Common Rail Direct Injection) Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 84.0 mm x 90.0 mm (Approximate, typical for this engine family) Compression Ratio: 17.3:1 (Approximate) Performance Horsepower: 143 PS @ 4000 rpm (Approximate for XDi200) Torque: 310 Nm @ 1800-2750 rpm (Approximate for XDi200) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Turbocharger: Variable Geometry Turbocharger (VGT) Engine Management ECU: ECU controlled engine management system 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 5-speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) and Part-Time Four-Wheel Drive (4WD) with low-range gearing. Fluid Specifications Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 (Consult manual for exact specification and capacity) Automatic Transmission Fluid Type: Dexron III or equivalent (Consult manual for exact specification and capacity) 📐 Dimensions Exterior Overall Length: Approx. 4,990 mm (200.4 in) Overall Width: Approx. 1,910 mm (75.2 in) Overall Height: Approx. 1,795 mm (70.7 in) Wheelbase: Approx. 3,060 mm (120.5 in) Ground Clearance: Approx. 205 mm (8.1 in) Cargo Cargo Bed Length: Approx. 1,490 mm (58.7 in) Cargo Bed Width: Approx. 1,550 mm (61.0 in) Cargo Bed Depth: Approx. 470 mm (18.5 in) Weights Curb Weight: Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs), varies by configuration Gross Vehicle Weight Rating: Approx. 2,650 kg (5,842 lbs) Towing Capacity: Up to 2,500 kg (5,512 lbs) (Check local regulations and specific model rating) 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing agency. Early models may have had lower safety ratings compared to modern vehicles. Active Features ABS: Anti-lock Braking System (Standard on most models) Ebd: Electronic Brakeforce Distribution (Often paired with ABS) Esp: Electronic Stability Program (May be available on higher trims or later models) Passive Features Airbags: Front airbags for driver and passenger (Standard), side airbags...
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine and transmission rebuild procedures
Installation:
Component replacement and installation guides
Special Tools:
Identification of required special tools and their usage
Technical Depth
Depth:
Comprehensive (A-Z coverage from basic maintenance to complex engine/transmission overhauls and electrical diagnostics)
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable (common for professionally produced PDFs)
Print Quality
Quality:
High quality (as stated in product description)
Illustrations:
Includes step-by-step pictures
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Reader (free download)
Accessibility
Device Compatibility:
All PC & MAC Computers, tablets, mobile phones
⚙️ Engine Specifications
Primary Engine
Engine Code:
XDi200 (for the 2.0L Diesel)
Engine Type:
Turbocharged Diesel (Common Rail Direct Injection)
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
84.0 mm x 90.0 mm (Approximate, typical for this engine family)
Compression Ratio:
17.3:1 (Approximate)
Performance
Horsepower:
143 PS @ 4000 rpm (Approximate for XDi200)
Torque:
310 Nm @ 1800-2750 rpm (Approximate for XDi200)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDi)
Turbocharger:
Variable Geometry Turbocharger (VGT)
Engine Management
ECU:
ECU controlled engine management system
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
5-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) and Part-Time Four-Wheel Drive (4WD) with low-range gearing.
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid Type:
Dexron III or equivalent (Consult manual for exact specification and capacity)
📐 Dimensions
Exterior
Overall Length:
Approx. 4,990 mm (200.4 in)
Overall Width:
Approx. 1,910 mm (75.2 in)
Overall Height:
Approx. 1,795 mm (70.7 in)
Wheelbase:
Approx. 3,060 mm (120.5 in)
Ground Clearance:
Approx. 205 mm (8.1 in)
Cargo
Cargo Bed Length:
Approx. 1,490 mm (58.7 in)
Cargo Bed Width:
Approx. 1,550 mm (61.0 in)
Cargo Bed Depth:
Approx. 470 mm (18.5 in)
Weights
Curb Weight:
Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs), varies by configuration
Gross Vehicle Weight Rating:
Approx. 2,650 kg (5,842 lbs)
Towing Capacity:
Up to 2,500 kg (5,512 lbs) (Check local regulations and specific model rating)
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency. Early models may have had lower safety ratings compared to modern vehicles.
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebd:
Electronic Brakeforce Distribution (Often paired with ABS)
Esp:
Electronic Stability Program (May be available on higher trims or later models)
Passive Features
Airbags:
Front airbags for driver and passenger (Standard), side airbags and curtain airbags may be optional or unavailable depending on trim and market.
Seatbelts:
3-point seatbelts with pretensioners
Child Seat Anchors:
ISOFIX/LATCH points
💡 Technology Features
Infotainment
Audio System:
Typically featured a basic AM/FM/CD player, with options for auxiliary input or MP3 compatibility on higher trims.
Display:
Simple dashboard display for climate control and radio information.
Driver Assistance
Cruise Control:
Available on some higher trim levels.
Connectivity
Auxiliary Input:
Often present for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first. Consult manual for exact mileage and time interval.
Air Filter Replacement:
Recommended every 20,000 - 40,000 km (12,000 - 25,000 miles) or as needed based on driving conditions.
Fuel Filter Replacement:
Diesel fuel filter replacement is critical for longevity, typically every 30,000 - 60,000 km (18,000 - 37,000 miles).
Timing Belt Replacement:
If applicable (depends on specific engine variant, often a timing chain on modern diesels, but check manual), typically 100,000 - 150,000 km (60,000 - 90,000 miles).
Fluid Specifications
Engine Oil Type:
Diesel Engine Oil, API CI-4 or higher, SAE 5W-30 or 10W-40 (Verify with manual for specific viscosity and API rating).
Ethylene Glycol based coolant, suitable for diesel engines (e.g., G11 or G12). Check manual for specific type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, clutch components (on manual transmissions), EGR valve issues (common on diesels), diesel injector problems can occur with age and mileage.
Electrical Gremlins:
Some older SsangYong models can experience minor electrical issues; a good wiring diagram from this manual is essential for diagnosis.
Maintenance Philosophy
Importance Of Manual:
Crucial for owners to follow the recommended maintenance schedule and specifications due to the specific nature of diesel engines and drivetrain components.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Brand Focus:
Historically known for SUVs and 4x4 vehicles.
Model Evolution
Predecessor:
Musso Sports
Platform Sharing:
Based on the SsangYong Actyon SUV, sharing much of its platform, powertrain, and interior components.
Market Introduction:
Introduced in 2006.
Production
Production Period:
2006 - 2011 (for this specific generation/facelift covered by the manual)
Production Location
Manufacturing Plant:
South Korea
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized major awards for this specific model year. SsangYong's reputation is more focused on utility and value.