๐ท๏ธ Basic Information Identification Make: SsangYong Model: Korando Year: 2012 Engine: D20TF Codes Chassis Code: C200 (Project Name) Generation Korando Generation: Third Generation (C200) ๐ Introduction Market Position Brand Positioning: SsangYong Korando C200 positions itself as a stylish and capable compact SUV, often competing in segments offering value for money. Competitive Analysis Competitors 2012: Nissan Qashqai, Kia Sportage, Hyundai ix35, Ford Kuga, Volkswagen Tiguan. Key Features Korando C200 Features: Modern styling, practical interior, available AWD, efficient diesel engines. Manual Value Proposition Rarity: Described as a rare factory/dealer issue manual, not available elsewhere, indicating high authenticity and completeness. Dealer Equivalence: Directly stated as the same manual used by dealers and garages for repairs. ๐ Manual Details Coverage Areas Primary Coverage: D20TF Engine System Secondary Coverage: SsangYong Korando (2012) & other SsangYong models using D20TF engine Page Count Estimated Page Count: Extensive (Factory/Dealer Issue, typical workshop manuals are 500+ pages) Manual Type Manual Type: Workshop Service Repair Manual (Engine Specific) Language Language: English Format Format: PDF (within a .rar archive for extraction) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, component specifications, tolerances, and repair procedures Engine Electrical: Engine control unit (ECU) diagnostics, sensor operations, wiring diagrams related to the engine Fuel System: Fuel injection system, common rail components, fuel pump, injectors, pressure regulation Lubrication System: Oil pump, oil filter, oil passages, lubrication specifications Cooling System: Radiator, water pump, thermostat, coolant passages, specifications Emission Control: Exhaust gas recirculation (EGR), diesel particulate filter (DPF) (if applicable to D20TF), catalytic converter (if applicable) Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug (if applicable) replacement, timing belt/chain inspection and replacement procedures Diagnostic Procedures: Troubleshooting guides, fault code interpretation, symptom-based diagnosis Repair Procedures: Step-by-step instructions for component removal, installation, and rebuilding Special Tools: Identification and usage of specialized tools required for engine service Technical Depth Depth Of Coverage: Comprehensive, covering all aspects of engine repair and maintenance from basic to advanced levels Diagnostic Capability: Advanced diagnostic procedures, including potential use with scan tools for engine parameters and fault codes ๐ Manual Specifications File Format File Type: PDF within a RAR archive Searchability: Likely text-searchable if original PDF is OCR'd Print Quality Print Capability: Printable pages for workshop use Image Quality: Expected high quality for diagrams and illustrations (factory issue) Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Code: D20TF Engine Type: Turbocharged Diesel Engine Layout: Inline 4-cylinder Displacement: 2.0 Liters (1998 cc) Performance Horsepower Approx: 178 HP (131 kW) @ 4000 rpm (typical for this engine variant) Torque Approx: 360 Nm (266 lb-ft) @ 2000-3000 rpm (typical for this engine variant) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Turbocharger: Variable Geometry Turbocharger (VGT) Emission Control Emission Standard: Euro 5 (likely) ๐ง Transmission Standard Standard Transmission: 6-speed Manual Transmission (often referred to as M/T) Optional Optional Transmission: 6-speed Automatic Transmission (often referred to as A/T) Features Transmission Features: All-wheel drive (AWD) typically available with both transmission options. ๐ Dimensions Exterior Length Approx: 4410 mm Width Approx: 1830 mm Height Approx: 1675 mm Wheelbase Approx: 2650 mm Weights Curb Weight Approx: 1650 - 1800 kg (depending on drivetrain and options) ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 5 Stars (for some configurations/testing periods) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BAS), Electronic Stability Program (ESP), Traction Control System (TCS). Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), seatbelt pretensioners, crumple zones. ๐ก Technology Features Infotainment Infotainment Systems: Base models featured simpler audio systems, while higher trims could include CD/MP3 players, USB/Aux inputs, and basic Bluetooth connectivity. Driver Assistance Driver Assistance Features: Parking sensors, cruise control (depending on trim level). Connectivity Connectivity Options: Bluetooth hands-free calling and audio streaming (on higher trims). ๐ง Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Check every 20,000 km, replace as needed or at intervals around 40,000 - 60,000 km. Fuel Filter Replacement: Recommended replacement every 40,000 - 60,000 km for diesel engines. Timing Belt Chain Service: The D20TF engine typically uses a timing chain, which is generally considered maintenance-free for the life of the engine, but the manual will detail inspection procedures. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 5W-40, API CI-4/CJ-4 or ACEA C3/E7/E9 compliant (refer to manual for precise specification). Coolant Specification: Ethylene Glycol based antifreeze, typically a long-life pink or orange coolant (refer to manual for specific type and mix ratio). Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual for exact specification). Known Issues Common D20Tf Issues: Potential issues can include EGR valve clogging, turbocharger problems, injector issues, and DPF regeneration problems if driven...
Step-by-step instructions for component removal, installation, and rebuilding
Special Tools:
Identification and usage of specialized tools required for engine service
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects of engine repair and maintenance from basic to advanced levels
Diagnostic Capability:
Advanced diagnostic procedures, including potential use with scan tools for engine parameters and fault codes
๐ Manual Specifications
File Format
File Type:
PDF within a RAR archive
Searchability:
Likely text-searchable if original PDF is OCR'd
Print Quality
Print Capability:
Printable pages for workshop use
Image Quality:
Expected high quality for diagrams and illustrations (factory issue)
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
D20TF
Engine Type:
Turbocharged Diesel
Engine Layout:
Inline 4-cylinder
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Approx:
178 HP (131 kW) @ 4000 rpm (typical for this engine variant)
Torque Approx:
360 Nm (266 lb-ft) @ 2000-3000 rpm (typical for this engine variant)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDi)
Turbocharger:
Variable Geometry Turbocharger (VGT)
Emission Control
Emission Standard:
Euro 5 (likely)
๐ง Transmission
Standard
Standard Transmission:
6-speed Manual Transmission (often referred to as M/T)
Optional
Optional Transmission:
6-speed Automatic Transmission (often referred to as A/T)
Features
Transmission Features:
All-wheel drive (AWD) typically available with both transmission options.
๐ Dimensions
Exterior
Length Approx:
4410 mm
Width Approx:
1830 mm
Height Approx:
1675 mm
Wheelbase Approx:
2650 mm
Weights
Curb Weight Approx:
1650 - 1800 kg (depending on drivetrain and options)
๐ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for some configurations/testing periods)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BAS), Electronic Stability Program (ESP), Traction Control System (TCS).
Base models featured simpler audio systems, while higher trims could include CD/MP3 players, USB/Aux inputs, and basic Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Parking sensors, cruise control (depending on trim level).
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (on higher trims).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Check every 20,000 km, replace as needed or at intervals around 40,000 - 60,000 km.
Fuel Filter Replacement:
Recommended replacement every 40,000 - 60,000 km for diesel engines.
Timing Belt Chain Service:
The D20TF engine typically uses a timing chain, which is generally considered maintenance-free for the life of the engine, but the manual will detail inspection procedures.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40, API CI-4/CJ-4 or ACEA C3/E7/E9 compliant (refer to manual for precise specification).
Coolant Specification:
Ethylene Glycol based antifreeze, typically a long-life pink or orange coolant (refer to manual for specific type and mix ratio).
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common D20Tf Issues:
Potential issues can include EGR valve clogging, turbocharger problems, injector issues, and DPF regeneration problems if driven exclusively on short trips. (Manual will provide diagnostic steps).
๐ Vehicle History
Brand Heritage
Ssangyong Heritage:
SsangYong Motor Company, a South Korean manufacturer, has a history focused on SUVs and utility vehicles, often leveraging robust engineering.
Model Evolution
Korando Generations:
The Korando nameplate has a long history, with the C200 being a modern unibody SUV designed to compete globally, launched around 2010.
Production
Manufacturing Location:
South Korea (SsangYong Motor Company)
๐ Awards & Recognition
Recognitions
Vehicle Awards:
Specific major awards for the 2012 Korando are not widely publicized in the same way as some larger manufacturers, but it aimed to be a competitive offering in its segment.