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SsangYong Korando New Actyon Complete Workshop Service Repair Manual 2010 2011 2012 2013

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๐Ÿท๏ธ Basic Information Identification Make: SsangYong Model: Korando (New Actyon) Generation: C200 (second generation) Model Years Covered: 2010, 2011, 2012, 2013 Codes Internal Model Code: C200 ๐Ÿ‘‹ Introduction Market Position Segment: Compact SUV / Crossover Competitors: Hyundai ix35/Tucson, Kia Sportage, Nissan Qashqai, Ford Kuga, Mitsubishi ASX, Toyota RAV4 Key Features Design Philosophy: Modern styling with a focus on practicality and off-road capability (relative to segment). Powertrain Options: Diesel and Petrol engine options, 2WD and 4WD configurations. Platform: Built on a monocoque chassis, contributing to a car-like driving experience. ๐Ÿ“‹ Manual Details Coverage Areas Engine: All engine variants Transmission: All transmission types (manual, automatic) Trim Levels: All trim levels Regions: Global (specific market adaptations may apply) Page Count Estimated Pages: Likely over 1500 pages (comprehensive workshop manuals are typically extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management, turbocharging (if applicable) Transmission: Manual transmission, automatic transmission, transfer case (if 4WD), driveline components Brakes: Hydraulic system, ABS, ESP, parking brake, brake component replacement Steering: Power steering system, steering column, steering gear/rack and pinion Suspension: Front suspension, rear suspension, shock absorbers, springs, control arms, alignment specifications Electrical: Battery, charging system, starting system, lighting, interior/exterior electrical components, instrument cluster, body control modules, wiring diagrams Bodywork: Body panels, doors, glass, interior trim, bumpers, body hardware HVAC: Heating, ventilation, and air conditioning system operation and repair Chassis And Body: Frame construction, body structural components, rust prevention, anti-corrosion measures. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting Repair: Component removal and installation, sub-assembly repair, specific system repairs Diagnostics: On-Board Diagnostics (OBD-II) system information, diagnostic tool usage Installation: Component installation and adjustment Wheel Alignment: Detailed front and rear wheel alignment specifications and procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic routines. Torque Specifications: Comprehensive list of torque specifications for all fasteners and critical components. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Searchable PDF text allows for quick location of specific procedures and information. Print Quality Quality: High quality, designed for clear printing of text and images Binding Type Binding Recommendation: Printable, allowing for various binding methods (spiral, ring binder) for workshop use. Paper Type Paper Recommendation: Standard printing paper; durable cardstock for covers recommended for frequent use. โš™๏ธ Engine Specifications Primary Engine Diesel Engine: 2.0L e-XDi (XDi200) turbodiesel Diesel Horsepower: Approximately 175-180 PS (129-132 kW) Diesel Torque: Approximately 360-390 Nm Petrol Engine: 2.0L e-XGDi (XGi200) naturally aspirated gasoline Petrol Horsepower: Approximately 149 PS (110 kW) Petrol Torque: Approximately 197 Nm Performance Acceleration 0 60Mph Diesel: Approx. 10-11 seconds (depending on transmission and drivetrain) Top Speed Diesel: Approx. 190-200 km/h (118-124 mph) Fuel System Diesel Injection: Common Rail Direct Injection (CRDi) Petrol Injection: Multi-point fuel injection Emission Control Diesel Emissions: Euro 5 compliant (with DPF on many models) ๐Ÿ”ง Transmission Standard Manual Transmission: 6-speed manual Optional Automatic Transmission: 6-speed automatic (Aisin origin often) Features Drivetrain: Front-wheel drive (2WD) or electronically controlled all-wheel drive (4WD) with lockable center differential ๐Ÿ“ Dimensions Exterior Length: Approx. 4410-4460 mm Width: Approx. 1810 mm Height: Approx. 1675-1700 mm Wheelbase: Approx. 2650 mm Weights Curb Weight: Approx. 1550-1700 kg (depending on configuration) Cargo Cargo Volume: Approx. 486 liters (rear seats up), expandable significantly with seats folded ๐Ÿ›ก๏ธ Safety Features Ratings Euroncap Rating: Euro NCAP 5-star rating (for 2011 model year) Active Features Electronic Stability Control: Standard on most models (ESP, ESC) Antilock Braking System: Standard (ABS) Electronic Brakeforce Distribution: Standard (EBD) Traction Control: Standard (TCS) Passive Features Airbags: Front airbags, side airbags, curtain airbags (depending on trim) Seatbelts: Pre-tensioning seatbelts with load limiters Child Seat Anchors: ISOFIX points ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic infotainment systems with CD player, radio, and auxiliary input; higher trims may feature touchscreens and Bluetooth connectivity. Driver Assistance Driver Assistance Features: Hill Descent Control (HDC) on 4WD models, cruise control. Connectivity Connectivity Options: USB and AUX ports for media playback. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 12 months (check manual for exact specification) Air Filter Replacement: Every 30,000-60,000 km (or as per manual) Fuel Filter Replacement Diesel: Every 40,000-60,000 km (crucial for diesel longevity) Timing Belt Chain: Engine uses a timing chain, which is generally maintenance-free for the life of the engine, but tensioners and guides should be inspected. Fluid Specifications Engine Oil Grade Diesel: API CJ-4 or ACEA E9, SAE 5W-30 (synthetic recommended) Engine Oil Grade Petrol: API SN or ACEA A3/B4, SAE 5W-30 or 5W-40 (check manual) Coolant: Ethylene glycol based coolant with anti-corrosion additives (e.g., SsangYong Genuine Coolant or equivalent) Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 Transmission Fluid Automatic: Dexron...
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SsangYong Korando New Actyon Complete Workshop Service Repair Manual 2010 2011 2012 2013
๐Ÿท๏ธ Basic Information
Identification
Make:
SsangYong
Model:
Korando (New Actyon)
Generation:
C200 (second generation)
Model Years Covered:
2010, 2011, 2012, 2013
Codes
Internal Model Code:
C200
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact SUV / Crossover
Competitors:
Hyundai ix35/Tucson, Kia Sportage, Nissan Qashqai, Ford Kuga, Mitsubishi ASX, Toyota RAV4
Key Features
Design Philosophy:
Modern styling with a focus on practicality and off-road capability (relative to segment).
Powertrain Options:
Diesel and Petrol engine options, 2WD and 4WD configurations.
Platform:
Built on a monocoque chassis, contributing to a car-like driving experience.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine:
All engine variants
Transmission:
All transmission types (manual, automatic)
Trim Levels:
All trim levels
Regions:
Global (specific market adaptations may apply)
Page Count
Estimated Pages:
Likely over 1500 pages (comprehensive workshop manuals are typically extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine management, turbocharging (if applicable)
Transmission:
Manual transmission, automatic transmission, transfer case (if 4WD), driveline components
Brakes:
Hydraulic system, ABS, ESP, parking brake, brake component replacement
Steering:
Power steering system, steering column, steering gear/rack and pinion
Suspension:
Front suspension, rear suspension, shock absorbers, springs, control arms, alignment specifications
Electrical:
Battery, charging system, starting system, lighting, interior/exterior electrical components, instrument cluster, body control modules, wiring diagrams
Bodywork:
Body panels, doors, glass, interior trim, bumpers, body hardware
HVAC:
Heating, ventilation, and air conditioning system operation and repair
Chassis And Body:
Frame construction, body structural components, rust prevention, anti-corrosion measures.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Repair:
Component removal and installation, sub-assembly repair, specific system repairs
Diagnostics:
On-Board Diagnostics (OBD-II) system information, diagnostic tool usage
Installation:
Component installation and adjustment
Wheel Alignment:
Detailed front and rear wheel alignment specifications and procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic routines.
Torque Specifications:
Comprehensive list of torque specifications for all fasteners and critical components.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable PDF text allows for quick location of specific procedures and information.
Print Quality
Quality:
High quality, designed for clear printing of text and images
Binding Type
Binding Recommendation:
Printable, allowing for various binding methods (spiral, ring binder) for workshop use.
Paper Type
Paper Recommendation:
Standard printing paper; durable cardstock for covers recommended for frequent use.
โš™๏ธ Engine Specifications
Primary Engine
Diesel Engine:
2.0L e-XDi (XDi200) turbodiesel
Diesel Horsepower:
Approximately 175-180 PS (129-132 kW)
Diesel Torque:
Approximately 360-390 Nm
Petrol Engine:
2.0L e-XGDi (XGi200) naturally aspirated gasoline
Petrol Horsepower:
Approximately 149 PS (110 kW)
Petrol Torque:
Approximately 197 Nm
Performance
Acceleration 0 60Mph Diesel:
Approx. 10-11 seconds (depending on transmission and drivetrain)
Top Speed Diesel:
Approx. 190-200 km/h (118-124 mph)
Fuel System
Diesel Injection:
Common Rail Direct Injection (CRDi)
Petrol Injection:
Multi-point fuel injection
Emission Control
Diesel Emissions:
Euro 5 compliant (with DPF on many models)
๐Ÿ”ง Transmission
Standard
Manual Transmission:
6-speed manual
Optional
Automatic Transmission:
6-speed automatic (Aisin origin often)
Features
Drivetrain:
Front-wheel drive (2WD) or electronically controlled all-wheel drive (4WD) with lockable center differential
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4410-4460 mm
Width:
Approx. 1810 mm
Height:
Approx. 1675-1700 mm
Wheelbase:
Approx. 2650 mm
Weights
Curb Weight:
Approx. 1550-1700 kg (depending on configuration)
Cargo
Cargo Volume:
Approx. 486 liters (rear seats up), expandable significantly with seats folded
๐Ÿ›ก๏ธ Safety Features
Ratings
Euroncap Rating:
Euro NCAP 5-star rating (for 2011 model year)
Active Features
Electronic Stability Control:
Standard on most models (ESP, ESC)
Antilock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Traction Control:
Standard (TCS)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim)
Seatbelts:
Pre-tensioning seatbelts with load limiters
Child Seat Anchors:
ISOFIX points
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic infotainment systems with CD player, radio, and auxiliary input; higher trims may feature touchscreens and Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Hill Descent Control (HDC) on 4WD models, cruise control.
Connectivity
Connectivity Options:
USB and AUX ports for media playback.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months (check manual for exact specification)
Air Filter Replacement:
Every 30,000-60,000 km (or as per manual)
Fuel Filter Replacement Diesel:
Every 40,000-60,000 km (crucial for diesel longevity)
Timing Belt Chain:
Engine uses a timing chain, which is generally maintenance-free for the life of the engine, but tensioners and guides should be inspected.
Fluid Specifications
Engine Oil Grade Diesel:
API CJ-4 or ACEA E9, SAE 5W-30 (synthetic recommended)
Engine Oil Grade Petrol:
API SN or ACEA A3/B4, SAE 5W-30 or 5W-40 (check manual)
Coolant:
Ethylene glycol based coolant with anti-corrosion additives (e.g., SsangYong Genuine Coolant or equivalent)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90
Transmission Fluid Automatic:
Dexron VI or equivalent (specific Aisin fluid may be specified)
Known Issues
Diesel Particulate Filter Clogging:
Potential for DPF clogging if short trips are frequent without regeneration cycles.
E Grille Actuator Failure:
Some reports of issues with the electronic grille shutter actuator.
Turbocharger Issues Diesel:
Can be susceptible to turbocharger wear if oil changes are neglected, especially on high-mileage vehicles.
Exhaust Gas Recirculation Valve:
EGR valve issues, common in many diesel vehicles, can cause performance problems.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Origin:
South Korea, with a history tracing back to the 1950s, known for SUVs and commercial vehicles.
Model Evolution
Predecessor:
SsangYong Korando (original generations) and SsangYong Actyon
Design Influence:
Designed by Giugiaro Design (Italdesign), featuring a contemporary and more conventional SUV look compared to its predecessor (Actyon).
Production
Production Start Year:
2010
Manufacturing Location:
Pyeongtaek, South Korea
๐Ÿ† Awards & Recognition
Recognitions
Safety Award:
Achieved a 5-star safety rating in Euro NCAP crash tests.
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