SsangYong Kyron 2005-2012 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: SsangYong Model: Kyron Model Generation: First Generation (NA) Codes Chassis Code: P100 ๐ Introduction Market Position Category: Compact/Mid-size SUV Key Selling Points: Robust construction, capable off-road performance (especially with AWD), spacious interior, often offered with powerful diesel engines. Competitive Analysis Competitors: Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, Ford Everest, Chevrolet Captiva (depending on market) Key Features Drivetrain Options: Available in 2WD (RWD bias) and 4WD (Part-time or Full-time AWD systems). Body Style: Body-on-frame SUV Off Road Capability: Ladder frame construction and available low-range gearing contribute to significant off-road capability for its class. Value Proposition Manual Benefit: Empowers owners and independent repair shops with factory-level diagnostic and repair procedures, reducing reliance on dealerships and saving on maintenance costs. ๐ Manual Details Coverage Areas Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Engine Variants Covered: All factory-offered engine options for the specified years, including diesel and petrol variants. Transmission Variants Covered: Both manual and automatic transmission configurations. Page Count Estimated Page Count: Extensive (specific number not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Manual / Workshop Manual / Troubleshooting Manual / Maintenance Schedule Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Emission Control System, Lubrication System, Cooling System, Ignition System, Starting System, Charging System, Engine Control System (ECU) Transmission Drivetrain: Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Axles, Differentials Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Wheels & Tires Electrical Electronics: Body Electrical System, Lighting System, Instrument Cluster, Audio System, HVAC Controls, Power Accessories, Engine Control Unit (ECU) Wiring, Powertrain Control Module (PCM) Wiring, Body Control Module (BCM) Wiring, Safety Systems Wiring (SRS, ABS) Body Exterior Interior: Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Seats, Interior Trim, HVAC Ducts, Sealing Systems Procedures Included Maintenance: Routine Inspections, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Spark Plug Replacement, Belt Replacement, Tire Rotation & Balancing Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Electrical System Diagnostics, Engine Performance Issues, Transmission Operation Problems Repair Rebuild: Engine Overhaul Procedures, Transmission Rebuilds, Suspension Component Replacement, Brake Component Replacement, Steering System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair & Replacement Technical Data: Torque Specifications, Clearances, Alignment Specifications, Electrical Component Resistances, Component Testing Procedures Wiring Diagrams: Includes detailed wiring diagrams for all major electrical systems, crucial for diagnosing electrical faults. Technical Depth Depth: Comprehensive; covers from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed diagrams, specifications, and step-by-step instructions suitable for professional technicians and experienced DIYers. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, enabling quick information retrieval. Requires Adobe PDF Reader. Print Quality Printability: Printable, allowing for hard-copy reference. Compatible with all versions of Windows & Mac. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Family: Mercedes-Benz OM601/OM602 derived inline-four and inline-five diesel engines (used in early models, later models featured different engines). Common Engine Option 1 Displacement: 2.0 L (1998 cc) Diesel (XDi) Common Engine Option 1 Power: Approx. 115-120 hp Common Engine Option 1 Torque: Approx. 240-250 Nm Common Engine Option 2 Displacement: 2.7 L (2696 cc) Diesel (XDi) Common Engine Option 2 Power: Approx. 163-170 hp Common Engine Option 2 Torque: Approx. 340-360 Nm Common Engine Option 3 Displacement: 2.3 L (2298 cc) Petrol (e.g., E23) Common Engine Option 3 Power: Approx. 140-150 hp Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CRDi) Fuel Type: Diesel, Petrol ๐ง Transmission Standard Transmission Type Diesel: 5-Speed Manual Transmission Optional Transmission Type Automatic: 5-Speed Automatic Transmission (often Mercedes-Benz sourced) Features Transfer Case: Part-time or Full-time 4WD system with low-range gearing available on certain trims. ๐ Dimensions Exterior Length: Approx. 4600-4700 mm Width: Approx. 1800-1850 mm Height: Approx. 1740-1800 mm Weights Curb Weight: Approx. 1800-2000 kg Gross Vehicle Weight Rating: Approx. 2500-2700 kg ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency; Euro NCAP results for early models showed mixed results, highlighting areas for improvement in side impact protection. Specific ratings for the 2005-2012 generation would need to be consulted from relevant databases. Active Features ABS: Anti-lock Braking System (ABS) standard on most trims. Ebd: Electronic Brakeforce Distribution (EBD) often included with ABS. Esp: Electronic Stability Program (ESP) or similar stability control systems may be available on later models or higher trims. Passive Features Airbags: Front airbags for driver and passenger standard. Side and curtain airbags may be optional or standard on higher trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants. ๐ก Technology Features Infotainment Head Unit: Factory fitted radio/CD players, often with basic display. Higher trims may have more advanced audio systems with CD changers. Speakers: Standard speaker configurations, with premium options...
Robust construction, capable off-road performance (especially with AWD), spacious interior, often offered with powerful diesel engines.
Competitive Analysis
Competitors:
Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, Ford Everest, Chevrolet Captiva (depending on market)
Key Features
Drivetrain Options:
Available in 2WD (RWD bias) and 4WD (Part-time or Full-time AWD systems).
Body Style:
Body-on-frame SUV
Off Road Capability:
Ladder frame construction and available low-range gearing contribute to significant off-road capability for its class.
Value Proposition
Manual Benefit:
Empowers owners and independent repair shops with factory-level diagnostic and repair procedures, reducing reliance on dealerships and saving on maintenance costs.
๐ Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Engine Variants Covered:
All factory-offered engine options for the specified years, including diesel and petrol variants.
Transmission Variants Covered:
Both manual and automatic transmission configurations.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as comprehensive)
Body Electrical System, Lighting System, Instrument Cluster, Audio System, HVAC Controls, Power Accessories, Engine Control Unit (ECU) Wiring, Powertrain Control Module (PCM) Wiring, Body Control Module (BCM) Wiring, Safety Systems Wiring (SRS, ABS)
Body Exterior Interior:
Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Seats, Interior Trim, HVAC Ducts, Sealing Systems
Includes detailed wiring diagrams for all major electrical systems, crucial for diagnosing electrical faults.
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed diagrams, specifications, and step-by-step instructions suitable for professional technicians and experienced DIYers.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, enabling quick information retrieval. Requires Adobe PDF Reader.
Print Quality
Printability:
Printable, allowing for hard-copy reference. Compatible with all versions of Windows & Mac.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
Mercedes-Benz OM601/OM602 derived inline-four and inline-five diesel engines (used in early models, later models featured different engines).
Part-time or Full-time 4WD system with low-range gearing available on certain trims.
๐ Dimensions
Exterior
Length:
Approx. 4600-4700 mm
Width:
Approx. 1800-1850 mm
Height:
Approx. 1740-1800 mm
Weights
Curb Weight:
Approx. 1800-2000 kg
Gross Vehicle Weight Rating:
Approx. 2500-2700 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency; Euro NCAP results for early models showed mixed results, highlighting areas for improvement in side impact protection. Specific ratings for the 2005-2012 generation would need to be consulted from relevant databases.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most trims.
Ebd:
Electronic Brakeforce Distribution (EBD) often included with ABS.
Esp:
Electronic Stability Program (ESP) or similar stability control systems may be available on later models or higher trims.
Passive Features
Airbags:
Front airbags for driver and passenger standard. Side and curtain airbags may be optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
๐ก Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD players, often with basic display. Higher trims may have more advanced audio systems with CD changers.
Speakers:
Standard speaker configurations, with premium options on higher trim levels.
Driver Assistance
Parking Sensors:
Rear parking sensors may be available as an option on some models.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary audio input for connecting external devices.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, whichever comes first, depending on driving conditions. Consult manual for specific interval.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Fuel Filter Replacement Diesel:
Crucial for diesel engines, typically every 30,000 - 50,000 miles (48,000 - 80,000 km). Manual specifies exact interval.
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 5W-40 for diesel engines, check manual for specific API/ACEA classifications.
Coolant Type:
Ethylene glycol-based antifreeze, usually a specific type (e.g., G11 or G12), consult manual for precise specification and mix ratio.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type; refer to manual for part number and specification (e.g., Mercedes-Benz MB 236.x variants).
Known Issues
E Grille Problems:
Some models may experience issues with the EGR (Exhaust Gas Recirculation) system, leading to reduced power or check engine lights, especially with high mileage diesels.
Glow Plugs:
Diesel models require functional glow plugs for cold starting; failure can lead to starting difficulties.
Suspension Components:
Due to its body-on-frame construction and potential for off-road use, wear on suspension bushings, ball joints, and tie rods can occur.
Turbocharger:
Turbocharger issues can arise with age and mileage, particularly if maintenance intervals were not strictly followed.
๐ Vehicle History
Brand Heritage
Ssangyong Origins:
SsangYong Motor Company, a South Korean manufacturer, known for its SUVs and pickup trucks, with historical ties to Mercedes-Benz technology sharing.
Model Evolution
Kyron Introduction:
The Kyron was introduced in 2005 as a successor to the SsangYong Musso, aiming to provide a more modern and refined SUV experience.
Production
Manufacturing Location:
South Korea
Production Period:
2005 - 2012 (First Generation)
๐ Awards & Recognition
Recognitions
Brand Award History:
SsangYong as a brand has received various acknowledgments for its SUV designs and capabilities in its home market and specific export regions, though it has not historically been a frequent recipient of major international automotive awards compared to established global players.