Ssangyong Kyron 2005-2012 Service Repair Workshop Manual Pdf
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๐ท๏ธ Basic Information Identification Make: SsangYong Model: Kyron Year Range: 2005-2012 ๐ Introduction Market Position Segment: Mid-size SUV / Off-road capable vehicle Competitive Analysis Competitors: SsangYong Kyron competed against vehicles like the Kia Sorento, Hyundai Santa Fe, Mitsubishi Pajero Sport, and Ford Everest in its respective markets. Key Features Design Philosophy: Body-on-frame construction, robust styling, often featuring diesel engine options for torque and fuel efficiency. Target Audience: Buyers seeking a practical, rugged SUV with good towing capacity and off-road potential, often at a more competitive price point than some established competitors. ๐ Manual Details Coverage Areas Documentation Type: Service Repair Workshop Manual Scope: Complete Factory Service, Repair, and Troubleshooting Procedures Page Count Estimated Pages: Hundreds (Specific number not provided, but described as extensive) Manual Type Type: Professional Workshop Manual Language Language: English (Implied by product description) Format Format: PDF (Digital Download) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication, cooling system, fuel system (injection/carburetion), intake and exhaust systems. Engine Electrical: Ignition system, starting system, charging system (alternator, battery), engine control unit (ECU) and sensors, emission control systems. Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case, differentials (front/rear), drive shafts, CV joints, hub bearings. Suspension Steering: Front suspension (independent/dependent), rear suspension (independent/dependent), shock absorbers, springs, control arms, steering gear, power steering system, wheel alignment specifications. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, parking brake. Electrical Body: Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, body control modules (BCM), fuse box diagrams, wiring schematics. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis and repair. Chassis Body: Frame and body construction, doors, hood, trunk lid, bumpers, interior trim, glass replacement. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, spark plug replacement, brake pad replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major vehicle components, including engine, transmission, suspension, brakes, and electrical systems. Overhaul Rebuild: Detailed procedures for complete engine and transmission overhauls, including specifications for component wear and tolerances. Diagnostics: Advanced diagnostic techniques, including use of scan tools (if applicable), resistance checks, voltage checks, and component testing. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds, suitable for professional mechanics and advanced DIYers. Illustrations: Hundreds of detailed photos and exploded diagrams for visual guidance. ๐ Manual Specifications File Format Compatibility: Fully compatible with Windows and macOS computers. Accessibility: Downloadable for instant access on computer, tablet, or smartphone. Print Quality Printability: Pages can be printed individually or the entire manual. Binding Type Binding: Digital (PDF format) Paper Type Paper Type: N/A (Digital Format) Licensing License: Lifetime use, no expiry dates, no renewal fees. Number Of Devices: Usable on multiple computers. โ๏ธ Engine Specifications Primary Engine Engine Type 1: 2.0L XDi Diesel (e.g., Mercedes-Benz OM602 derived) Engine Type 2: 2.3L Petrol (e.g., Mercedes-Benz M111 derived) Engine Type 3: 2.7L XDi Diesel (e.g., Mercedes-Benz OM662 derived) Engine Type 4: 3.2L XDi Diesel (e.g., Mercedes-Benz OM603 derived) Performance Horsepower Range: Approximately 115 hp to 170 hp depending on engine and tune. Torque Range: Approximately 250 Nm to 340 Nm depending on engine and tune. Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CRDi) for XDi models. Fuel Delivery Petrol: Multi-point Fuel Injection (MPFI) for petrol models. Engine Management ECU Type: Likely Bosch or Delphi engine control units, based on Mercedes-Benz heritage. ๐ง Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 5-speed Automatic Transmission (often sourced from Mercedes-Benz) Features Drivetrain: Selectable 4WD with low-range gearing (Part-time 4WD system) ๐ Dimensions Exterior Length: Approximately 4600-4700 mm Width: Approximately 1810-1830 mm Height: Approximately 1720-1760 mm Weights Curb Weight: Approximately 1800-2000 kg Gross Vehicle Weight: Varies by configuration, typically around 2500 kg ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: Early models may have received lower ratings due to differing testing protocols; later models may show improvement. Active Features ABS: Standard ABS (Anti-lock Braking System) across most trims. Esp: Electronic Stability Program (ESP) may be available on higher trims or later models. Passive Features Airbags: Front airbags (driver and passenger) standard, side airbags may be optional. Seatbelts: 3-point seatbelts with pre-tensioners. ๐ก Technology Features Infotainment Audio System: Base models typically feature an AM/FM radio with CD player. Higher trims may offer improved audio systems with more speakers. Navigation: Factory navigation systems were not common on early models, but aftermarket units could be installed. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Rear parking sensors may have been an option. Connectivity Usb Aux: USB and auxiliary input ports were not standard on early models, often introduced on facelifted versions or as options. ๐ง Maintenance...
SsangYong Kyron competed against vehicles like the Kia Sorento, Hyundai Santa Fe, Mitsubishi Pajero Sport, and Ford Everest in its respective markets.
Key Features
Design Philosophy:
Body-on-frame construction, robust styling, often featuring diesel engine options for torque and fuel efficiency.
Target Audience:
Buyers seeking a practical, rugged SUV with good towing capacity and off-road potential, often at a more competitive price point than some established competitors.
๐ Manual Details
Coverage Areas
Documentation Type:
Service Repair Workshop Manual
Scope:
Complete Factory Service, Repair, and Troubleshooting Procedures
Page Count
Estimated Pages:
Hundreds (Specific number not provided, but described as extensive)
Manual Type
Type:
Professional Workshop Manual
Language
Language:
English (Implied by product description)
Format
Format:
PDF (Digital Download)
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling system, fuel system (injection/carburetion), intake and exhaust systems.
Engine Electrical:
Ignition system, starting system, charging system (alternator, battery), engine control unit (ECU) and sensors, emission control systems.
Front suspension (independent/dependent), rear suspension (independent/dependent), shock absorbers, springs, control arms, steering gear, power steering system, wheel alignment specifications.
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, parking brake.
Electrical Body:
Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, body control modules (BCM), fuse box diagrams, wiring schematics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis and repair.
Chassis Body:
Frame and body construction, doors, hood, trunk lid, bumpers, interior trim, glass replacement.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, spark plug replacement, brake pad replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major vehicle components, including engine, transmission, suspension, brakes, and electrical systems.
Overhaul Rebuild:
Detailed procedures for complete engine and transmission overhauls, including specifications for component wear and tolerances.
Diagnostics:
Advanced diagnostic techniques, including use of scan tools (if applicable), resistance checks, voltage checks, and component testing.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine rebuilds, suitable for professional mechanics and advanced DIYers.
Illustrations:
Hundreds of detailed photos and exploded diagrams for visual guidance.
๐ Manual Specifications
File Format
Compatibility:
Fully compatible with Windows and macOS computers.
Accessibility:
Downloadable for instant access on computer, tablet, or smartphone.
Print Quality
Printability:
Pages can be printed individually or the entire manual.
Approximately 115 hp to 170 hp depending on engine and tune.
Torque Range:
Approximately 250 Nm to 340 Nm depending on engine and tune.
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi) for XDi models.
Fuel Delivery Petrol:
Multi-point Fuel Injection (MPFI) for petrol models.
Engine Management
ECU Type:
Likely Bosch or Delphi engine control units, based on Mercedes-Benz heritage.
๐ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
5-speed Automatic Transmission (often sourced from Mercedes-Benz)
Features
Drivetrain:
Selectable 4WD with low-range gearing (Part-time 4WD system)
๐ Dimensions
Exterior
Length:
Approximately 4600-4700 mm
Width:
Approximately 1810-1830 mm
Height:
Approximately 1720-1760 mm
Weights
Curb Weight:
Approximately 1800-2000 kg
Gross Vehicle Weight:
Varies by configuration, typically around 2500 kg
๐ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
Early models may have received lower ratings due to differing testing protocols; later models may show improvement.
Active Features
ABS:
Standard ABS (Anti-lock Braking System) across most trims.
Esp:
Electronic Stability Program (ESP) may be available on higher trims or later models.
Passive Features
Airbags:
Front airbags (driver and passenger) standard, side airbags may be optional.
Seatbelts:
3-point seatbelts with pre-tensioners.
๐ก Technology Features
Infotainment
Audio System:
Base models typically feature an AM/FM radio with CD player. Higher trims may offer improved audio systems with more speakers.
Navigation:
Factory navigation systems were not common on early models, but aftermarket units could be installed.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rear parking sensors may have been an option.
Connectivity
Usb Aux:
USB and auxiliary input ports were not standard on early models, often introduced on facelifted versions or as options.
๐ง Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 10,000 km or 12 months, whichever comes first (consult manual for specific engine variant).
Oil Change Interval Petrol:
Typically every 5,000 km or 6 months, whichever comes first (consult manual for specific engine variant).
Timing Belt Interval:
Diesel engines (XDi) generally use timing chains; petrol engines may use belts (check manual for specific engine, e.g., 2.3L M111 may have a chain or belt).
Fluid Specifications
Engine Oil Type Diesel:
API CJ-4 or ACEA E7/E9 compliant synthetic diesel engine oil, viscosity typically 5W-30 or 10W-40 (verify with specific engine manual).
Engine Oil Type Petrol:
API SN/SM or ACEA A3/B4 compliant synthetic petrol engine oil, viscosity typically 5W-30 or 10W-40 (verify with specific engine manual).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Mercedes-Benz specification 325.0 or equivalent).
Transmission Fluid Auto:
Dexron III/VI or Mercedes-Benz MB 236.1 specification automatic transmission fluid (verify with specific transmission model).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Concerns Diesel:
Potential issues with early diesel particulate filters (DPF), glow plug issues, EGR valve problems, injector sealing on high-mileage vehicles.
Common Concerns General:
Susceptibility to rust in certain climates, potential for minor electrical gremlins, suspension component wear (bushings, ball joints).
Reliability Perception:
Perceived reliability can vary, often depending on maintenance history and specific engine/drivetrain configurations.
๐ Vehicle History
Brand Heritage
Parent Company:
SsangYong Motor Company, a South Korean manufacturer with historical ties to Mercedes-Benz for powertrain development.
Model Evolution
Generation 1 Years:
2005-2012
Design Influence:
The Kyron's design was influenced by a concept called the 'XIV-II'. It featured a distinct styling with a prominent grille and headlights.
Production
Manufacturing Location:
South Korea
๐ Awards & Recognition
Recognitions
Market Reception:
While not a consistent award winner, the Kyron offered a competitive package for its price, particularly in markets valuing utility and capability over luxury or cutting-edge technology.