๐ท๏ธ Basic Information Identification Make: SsangYong Model: Actyon Codes Engine Code: G23D EU4 Generation Applicable Model Years: 2010, 2011, 2012 ๐ Introduction Market Position Positioning: Specialized factory documentation for a niche but capable SUV and pickup truck line, targeting owners and independent repair shops seeking authentic technical information. Competitive Analysis Availability: Marketed as rare and not widely available, indicating a high demand for authentic SsangYong service data, especially for specific engine variants. Key Features Authenticity: Factory/dealer issue manual, ensuring accuracy and completeness of repair procedures and specifications. Coverage Focus: Exclusive focus on the G23D EU4 engine, providing in-depth technical details not found in general owner's manuals. ๐ Manual Details Coverage Areas Primary Coverage: Engine (G23D EU4) Secondary Coverage: SsangYong Rexton, SsangYong Actyon Page Count Estimated Pages: Detailed engine repair, estimated 500-1000+ pages (typical for comprehensive factory manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Digital Download (.rar compressed archive) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components (pistons, rings, bearings, crankshaft, camshafts), cylinder head, valve train, timing systems, lubrication system, cooling system Engine Electrical: Ignition system, fuel injection system (ECU control, sensors, actuators), starting system, charging system, engine management diagnostics Emission Control: EU4 emissions compliance, EGR system, catalytic converter, oxygen sensors, EVAP system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant checks Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics, electrical circuit testing Repair Rebuild: Component repair procedures, engine overhaul specifications, torque specifications for all fasteners, machining data Technical Data: Clearances, tolerances, specifications for all engine components, fluid capacities, diagnostic test parameters Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts ๐ Manual Specifications File Format Quality: High-resolution PDF, likely scanned from original factory documentation, searchable text not guaranteed but common in dealer-issue manuals. Print Quality Printability: Printable pages, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) File Organization Organization: Fully bookmarked sections for quick navigation. โ๏ธ Engine Specifications Primary Engine Engine Name: G23D Engine Type: Inline-4 Cylinder Gasoline Engine Emission Standard: EU4 Performance Displacement: 2.3 Liters (approx. 2295 cc) Bore X Stroke: Manual will contain precise specifications. Compression Ratio: Manual will contain precise specifications. Horsepower Output: Typically around 150 PS (148 hp) for this engine variant, but precise figures will be in the manual. Torque Output: Typically around 215 Nm (159 lb-ft) for this engine variant, but precise figures will be in the manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Electronic ignition with coil-on-plug or distributorless ignition system (DIS), detailed in manual. ๐ง Transmission Standard Transmission Type: The manual covers the G23D EU4 engine, which was typically paired with either a 5-speed manual transmission or a 4-speed automatic transmission in these models. Specifics will be detailed for each vehicle variant. Optional Transmission Type: Refer to specific vehicle model details within the manual for transmission options. Features Transmission Fluid: Manual will specify correct fluid type (e.g., ATF Dexron III/VI for automatic, gear oil for manual) and capacity. ๐ Dimensions Exterior Vehicle Types: SUV (Rexton), SUV/Crossover (Actyon) Wheelbase: Varies by model (Rexton generally longer than Actyon), specific dimensions provided in manual or vehicle documentation. Weights Curb Weight: Varies by model and configuration, typical range 1800-2000 kg. Precise weights will be in manual. Gross Vehicle Weight Rating: Varies by model, manual will provide GVWR. ๐ก๏ธ Safety Features Ratings Crash Test Results: Availability of specific crash test ratings (e.g., Euro NCAP, NHTSA) depends on market and testing agency; manual will not typically contain these but may reference safety system design. Active Features Brake System: ABS, EBD. Manual will detail brake component inspection and service. Traction Control: ASR (Anti-Slip Regulation) or similar. Manual will cover related systems. Passive Features Airbags: Front airbags, potentially side airbags depending on trim. Manual will cover related electrical systems. ๐ก Technology Features Infotainment Features: Infotainment systems varied by trim level and market. Features could include CD player, radio, auxiliary input. Manual may touch on basic system checks or fuses. Driver Assistance Features: Basic driver aids like ABS and traction control. Manual focuses on the engine's role in these systems and their diagnostic interfaces. Connectivity Features: Limited by the era, typically Bluetooth for hands-free calling was an option. Manual will not cover infotainment system diagnostics in depth. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 10,000 miles or 12 months, whichever comes first, depending on driving conditions. Manual will provide definitive schedule. Spark Plug Replacement: Refer to manual for specific mileage or time intervals based on plug type. Timing Belt Replacement: This engine may use a timing chain or belt. Manual will specify interval if applicable...
Specialized factory documentation for a niche but capable SUV and pickup truck line, targeting owners and independent repair shops seeking authentic technical information.
Competitive Analysis
Availability:
Marketed as rare and not widely available, indicating a high demand for authentic SsangYong service data, especially for specific engine variants.
Key Features
Authenticity:
Factory/dealer issue manual, ensuring accuracy and completeness of repair procedures and specifications.
Coverage Focus:
Exclusive focus on the G23D EU4 engine, providing in-depth technical details not found in general owner's manuals.
Component repair procedures, engine overhaul specifications, torque specifications for all fasteners, machining data
Technical Data:
Clearances, tolerances, specifications for all engine components, fluid capacities, diagnostic test parameters
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
๐ Manual Specifications
File Format
Quality:
High-resolution PDF, likely scanned from original factory documentation, searchable text not guaranteed but common in dealer-issue manuals.
Print Quality
Printability:
Printable pages, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
File Organization
Organization:
Fully bookmarked sections for quick navigation.
โ๏ธ Engine Specifications
Primary Engine
Engine Name:
G23D
Engine Type:
Inline-4 Cylinder Gasoline Engine
Emission Standard:
EU4
Performance
Displacement:
2.3 Liters (approx. 2295 cc)
Bore X Stroke:
Manual will contain precise specifications.
Compression Ratio:
Manual will contain precise specifications.
Horsepower Output:
Typically around 150 PS (148 hp) for this engine variant, but precise figures will be in the manual.
Torque Output:
Typically around 215 Nm (159 lb-ft) for this engine variant, but precise figures will be in the manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic ignition with coil-on-plug or distributorless ignition system (DIS), detailed in manual.
๐ง Transmission
Standard
Transmission Type:
The manual covers the G23D EU4 engine, which was typically paired with either a 5-speed manual transmission or a 4-speed automatic transmission in these models. Specifics will be detailed for each vehicle variant.
Optional
Transmission Type:
Refer to specific vehicle model details within the manual for transmission options.
Features
Transmission Fluid:
Manual will specify correct fluid type (e.g., ATF Dexron III/VI for automatic, gear oil for manual) and capacity.
๐ Dimensions
Exterior
Vehicle Types:
SUV (Rexton), SUV/Crossover (Actyon)
Wheelbase:
Varies by model (Rexton generally longer than Actyon), specific dimensions provided in manual or vehicle documentation.
Weights
Curb Weight:
Varies by model and configuration, typical range 1800-2000 kg. Precise weights will be in manual.
Gross Vehicle Weight Rating:
Varies by model, manual will provide GVWR.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Availability of specific crash test ratings (e.g., Euro NCAP, NHTSA) depends on market and testing agency; manual will not typically contain these but may reference safety system design.
Active Features
Brake System:
ABS, EBD. Manual will detail brake component inspection and service.
Traction Control:
ASR (Anti-Slip Regulation) or similar. Manual will cover related systems.
Passive Features
Airbags:
Front airbags, potentially side airbags depending on trim. Manual will cover related electrical systems.
๐ก Technology Features
Infotainment
Features:
Infotainment systems varied by trim level and market. Features could include CD player, radio, auxiliary input. Manual may touch on basic system checks or fuses.
Driver Assistance
Features:
Basic driver aids like ABS and traction control. Manual focuses on the engine's role in these systems and their diagnostic interfaces.
Connectivity
Features:
Limited by the era, typically Bluetooth for hands-free calling was an option. Manual will not cover infotainment system diagnostics in depth.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles or 12 months, whichever comes first, depending on driving conditions. Manual will provide definitive schedule.
Spark Plug Replacement:
Refer to manual for specific mileage or time intervals based on plug type.
Timing Belt Replacement:
This engine may use a timing chain or belt. Manual will specify interval if applicable for belt. Chain typically requires less frequent maintenance unless issues arise.
Fluid Specifications
Engine Oil Type:
Likely a synthetic or synthetic blend API SN or SP, SAE 5W-30 or 10W-30. Manual will provide exact specification and API/ACEA ratings.
Coolant Type:
Asian Vehicle Blue Long Life Coolant or equivalent. Manual will specify exact type and mixture ratio (50/50).
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify the required type.
Known Issues
Common Engine Wear:
While specific known issues vary, typical wear points for engines of this era can include oil leaks, cooling system component failures (thermostat, hoses), and potential ignition system component issues. Manual provides detailed diagnostics for these.
Emission Control Issues:
Potential issues with EGR valve clogging or sensor failures related to emissions systems (e.g., O2 sensors). Manual covers diagnosis and repair.
๐ Vehicle History
Brand Heritage
Brand Focus:
SsangYong Motor Company, a South Korean manufacturer with a history of producing SUVs and robust off-road vehicles.
Model Evolution
Rexton:
The Rexton is a full-size SUV, known for its body-on-frame construction (in earlier generations) and towing capacity. The 2010-2012 models represent a significant iteration.
Actyon:
The Actyon is a more compact SUV/crossover, often characterized by its distinctive styling. The G23D engine was offered in various SsangYong models.
Production
Manufacturing Location:
South Korea
๐ Awards & Recognition
Recognitions
Vehicle Awards:
SsangYong vehicles have historically competed in their segments but may not have received extensive mainstream awards in North American or European markets compared to more established brands. The manual focuses on technical merit, not market recognition.