Still LPG Forklift Type RX70-16 RX70-18 RX70-20: 7314 7315 7316 Operating and Maintenance Instructions

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Basic Information Identification Make: Still Model: RX70 Series LPG Forklift Truck Model Variant: RX70-16, RX70-18, RX70-20 Vehicle Type: LPG Forklift Truck Codes Product Codes: 7314, 7315, 7316 Generation Generation Identifier: RX70 Series Introduction Market Position Market Position: The Still RX70 series forklifts are positioned as reliable, versatile, and efficient LPG-powered industrial material handling equipment designed for a wide range of applications in warehousing, logistics, and manufacturing environments. They compete with other major forklift manufacturers in the 3-wheel and 4-wheel counterbalanced LPG forklift segment. Competitive Analysis Competitive Analysis: The RX70 series is known for its robust construction, ergonomic design, and advanced technology integration, offering a strong value proposition against competitors such as Toyota, Hyster, Yale, and Linde, particularly in terms of operational efficiency and maintenance accessibility. Key Features Key Features: LPG fuel system for reduced emissions and broad usability, range of models (1.6t, 1.8t, 2.0t capacity), advanced display and operating units, multiple control options (mini-lever, joystick, fingertip), Blue-Q efficiency mode, optional FleetManager integration, high-quality imagery and schematics in manual, comprehensive maintenance schedules. Environmental Considerations: The manual addresses environmental considerations, including packaging disposal and disposal of components and batteries, reflecting an emphasis on sustainability. Documentation Scope: The manual covers the 'Your truck', 'General', 'CE labelling', 'EC declaration of conformity', and 'Information about documentation', setting the context and ensuring legal compliance. Safety Inspections: Mandatory safety inspections, including regular checks of the truck, LPG system, and exhaust gas, are detailed, emphasizing the importance of a safe working environment. Manual Details Coverage Areas Covered Models: Still LPG Forklift Truck Types RX70-16, RX70-18, RX70-20 (Codes: 7314, 7315, 7316) Operational Scope: Covers all aspects of operation from initial checks, driving, lifting, load handling, to working with attachments and special operating situations. Page Count Page Count: 348 Manual Type Manual Type: Original Factory Operating and Maintenance Instructions Manual Purpose: To guide users on the safe operation, maintenance, and basic troubleshooting of the specified Still LPG Forklift Trucks. Language Language: English Format Format: PDF Manual Coverage Systems Covered Systems Covered: Overall Truck Operation, Engine (LPG), Fuel System (LPG), Hydraulic System, Braking System, Steering System, Electrical System, Drive System, Mast Operation, Load Handling Attachments, Safety Systems, Driver's Compartment Controls, Display and Operating Units, Lighting, Heating, Cab Operation, Towing Equipment. Control Systems: Detailed operation of various control interfaces including single mini-lever, duplicate mini-lever, three-way mini-lever, four-way mini-lever, joystick, and fingertip controls for hydraulic and traction functions, as well as attachments. Attachment Systems: Extensive coverage of fitting, pressurising/depressurising hydraulic systems for, and controlling various attachments via different control interfaces, including clamp locking mechanisms. Procedures Included Procedures Included: Pre-operation checks, commissioning, driving procedures, steering, lifting operations, load handling, operation with attachments, operating additional equipment (lighting, indicators, wipers), cab operation, trailer operation, refuelling (LPG cylinder change/tank filling), decommissioning, parking, storage, jump starting, emergency shutdown, procedure if truck tips over, emergency lowering, disconnecting the battery, refuelling procedures, maintenance procedures (daily, weekly, monthly, 1000hr, 3000hr, 9000hr, 10-year), troubleshooting of common faults and error codes, insulation testing, safety inspections. Troubleshooting Procedures: Includes fault displays with error code tables, and specific procedures for malfunctions in systems like the electric parking brake, and guidance for various error messages displayed on the unit. Refuelling Procedures: Detailed steps for changing LPG cylinders and filling LPG tanks, including safety precautions. Technical Depth Technical Depth: Comprehensive from basic operation and safety to detailed maintenance schedules, component servicing, and electrical/hydraulic circuit diagrams. Includes troubleshooting guides, error code explanations, and specific instructions for various operational scenarios and maintenance tasks. Circuit Diagrams: Includes detailed hydraulic and electrical circuit diagrams, essential for advanced diagnostics and repair of complex systems. Cross References: The manual uses cross-references effectively to link related information across different sections, enhancing usability and understanding. Manual Specifications File Format File Format Details: PDF format with searchable text for efficient information retrieval. All manual pages are printable. Searchability: Searchable text functionality allows users to quickly locate specific information within the PDF document. Print Quality Print Quality: High quality images and clear circuit diagrams suitable for printing. Image Quality: High-quality images throughout the manual ensure clarity of components and procedures. Binding Type Binding Type: Digital (PDF) - No physical binding. Paper Type Paper Type: Not applicable for digital format, but designed for clear printing on standard paper. Engine Specifications Primary Engine Engine Type: Internal Combustion, LPG (Liquefied Petroleum Gas) powered. Performance Engine Performance: Specific engine performance figures (horsepower, torque) are detailed within the Technical Data section of the manual, tailored to the specific model variants (RX70-16, RX70-18, RX70-20). The manual will provide specifications for maintaining optimal engine performance and emissions compliance. Emissions Control: Regularly checking the level of harmful substances in the exhaust gas is a mandated safety inspection, indicating a focus on emissions compliance and monitoring. Fuel System Fuel System Details: LPG fuel system including components like LPG cylinder/tank, shut-off valves, hoses, filter, and related safety...

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Type: Lpg Forklift Truck

Sku: 158677

Collections: ALL

Availability: In stock

Tags: 7314 7315 7316 Cars Lpg Forklift Mini Mini Cooper Pick up RX70-16 RX70-18 RX70-20 Still

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Description

Basic Information
Identification
Make:	Still
Model:	RX70 Series LPG Forklift Truck
Model Variant:	RX70-16, RX70-18, RX70-20
Vehicle Type:	LPG Forklift Truck
Codes
Product Codes:	7314, 7315, 7316
Generation
Generation Identifier:	RX70 Series

Introduction
Market Position
Market Position:	The Still RX70 series forklifts are positioned as reliable, versatile, and efficient LPG-powered industrial material handling equipment designed for a wide range of applications in warehousing, logistics, and manufacturing environments. They compete with other major forklift manufacturers in the 3-wheel and 4-wheel counterbalanced LPG forklift segment.
Competitive Analysis
Competitive Analysis:	The RX70 series is known for its robust construction, ergonomic design, and advanced technology integration, offering a strong value proposition against competitors such as Toyota, Hyster, Yale, and Linde, particularly in terms of operational efficiency and maintenance accessibility.
Key Features
Key Features:	LPG fuel system for reduced emissions and broad usability, range of models (1.6t, 1.8t, 2.0t capacity), advanced display and operating units, multiple control options (mini-lever, joystick, fingertip), Blue-Q efficiency mode, optional FleetManager integration, high-quality imagery and schematics in manual, comprehensive maintenance schedules.
Environmental Considerations:	The manual addresses environmental considerations, including packaging disposal and disposal of components and batteries, reflecting an emphasis on sustainability.
Documentation Scope:	The manual covers the 'Your truck', 'General', 'CE labelling', 'EC declaration of conformity', and 'Information about documentation', setting the context and ensuring legal compliance.
Safety Inspections:	Mandatory safety inspections, including regular checks of the truck, LPG system, and exhaust gas, are detailed, emphasizing the importance of a safe working environment.

Manual Details
Coverage Areas
Covered Models:	Still LPG Forklift Truck Types RX70-16, RX70-18, RX70-20 (Codes: 7314, 7315, 7316)
Operational Scope:	Covers all aspects of operation from initial checks, driving, lifting, load handling, to working with attachments and special operating situations.
Page Count
Page Count:	348
Manual Type
Manual Type:	Original Factory Operating and Maintenance Instructions
Manual Purpose:	To guide users on the safe operation, maintenance, and basic troubleshooting of the specified Still LPG Forklift Trucks.
Language
Language:	English
Format
Format:	PDF

Manual Coverage
Systems Covered
Systems Covered:	Overall Truck Operation, Engine (LPG), Fuel System (LPG), Hydraulic System, Braking System, Steering System, Electrical System, Drive System, Mast Operation, Load Handling Attachments, Safety Systems, Driver's Compartment Controls, Display and Operating Units, Lighting, Heating, Cab Operation, Towing Equipment.
Control Systems:	Detailed operation of various control interfaces including single mini-lever, duplicate mini-lever, three-way mini-lever, four-way mini-lever, joystick, and fingertip controls for hydraulic and traction functions, as well as attachments.
Attachment Systems:	Extensive coverage of fitting, pressurising/depressurising hydraulic systems for, and controlling various attachments via different control interfaces, including clamp locking mechanisms.
Procedures Included
Procedures Included:	Pre-operation checks, commissioning, driving procedures, steering, lifting operations, load handling, operation with attachments, operating additional equipment (lighting, indicators, wipers), cab operation, trailer operation, refuelling (LPG cylinder change/tank filling), decommissioning, parking, storage, jump starting, emergency shutdown, procedure if truck tips over, emergency lowering, disconnecting the battery, refuelling procedures, maintenance procedures (daily, weekly, monthly, 1000hr, 3000hr, 9000hr, 10-year), troubleshooting of common faults and error codes, insulation testing, safety inspections.
Troubleshooting Procedures:	Includes fault displays with error code tables, and specific procedures for malfunctions in systems like the electric parking brake, and guidance for various error messages displayed on the unit.
Refuelling Procedures:	Detailed steps for changing LPG cylinders and filling LPG tanks, including safety precautions.
Technical Depth
Technical Depth:	Comprehensive from basic operation and safety to detailed maintenance schedules, component servicing, and electrical/hydraulic circuit diagrams. Includes troubleshooting guides, error code explanations, and specific instructions for various operational scenarios and maintenance tasks.
Circuit Diagrams:	Includes detailed hydraulic and electrical circuit diagrams, essential for advanced diagnostics and repair of complex systems.
Cross References:	The manual uses cross-references effectively to link related information across different sections, enhancing usability and understanding.

Manual Specifications
File Format
File Format Details:	PDF format with searchable text for efficient information retrieval. All manual pages are printable.
Searchability:	Searchable text functionality allows users to quickly locate specific information within the PDF document.
Print Quality
Print Quality:	High quality images and clear circuit diagrams suitable for printing.
Image Quality:	High-quality images throughout the manual ensure clarity of components and procedures.
Binding Type
Binding Type:	Digital (PDF) - No physical binding.
Paper Type
Paper Type:	Not applicable for digital format, but designed for clear printing on standard paper.

Engine Specifications
Primary Engine
Engine Type:	Internal Combustion, LPG (Liquefied Petroleum Gas) powered.
Performance
Engine Performance:	Specific engine performance figures (horsepower, torque) are detailed within the Technical Data section of the manual, tailored to the specific model variants (RX70-16, RX70-18, RX70-20). The manual will provide specifications for maintaining optimal engine performance and emissions compliance.
Emissions Control:	Regularly checking the level of harmful substances in the exhaust gas is a mandated safety inspection, indicating a focus on emissions compliance and monitoring.
Fuel System
Fuel System Details:	LPG fuel system including components like LPG cylinder/tank, shut-off valves, hoses, filter, and related safety mechanisms. The manual provides procedures for refuelling, changing LPG cylinders, and maintenance of the LPG system, including safety regulations.
Lpg Handling Safety:	Extensive safety regulations for handling LPG, including procedures for opening the LPG cylinder valve and tank shut-off valve, and detailed information on refuelling and cylinder changes.

Transmission
Standard
Transmission Type:	Hydrostatic or automatic transmission (typical for Still forklifts, specific details in manual).
Drive Direction Actuation:	Specific instructions are provided for actuating the drive direction switch across different control versions: mini-lever, joystick, and fingertip.
Optional
Transmission Features:	The manual may detail different drive program settings or modes affecting transmission behavior, such as efficiency modes (e.g., Blue-Q).
Features
Transmission Control:	Operation is typically managed via foot pedals (accelerator/service brake) and a directional switch (forward/reverse), with potential variations depending on specific control configurations (e.g., mini-lever, joystick).
Brake System Operation:	Detailed operation of both service brakes (dual-pedal version) and the parking brake (mechanical and electric, including manual operation of the electric parking brake) is covered.

Dimensions
Exterior
Exterior Dimensions:	Detailed exterior dimensions (length, width, height, mast height, overhead clearance) for each specific model (RX70-16, RX70-18, RX70-20) are provided in the 'Technical Data' section, often referencing VDI datasheets.
Wheel Tyre Specs:	Specifications for wheels and tyres, including type and maintenance, are provided in the technical data and maintenance sections.
Weights
Operating Weight:	Operating weight and load capacity specifications for each model are detailed in the Technical Data section.
Axle Load:	Axle load specifications (laden and unladen) are typically found in the technical data section, critical for operational safety and stability.
Cargo
Fork Dimensions:	Fork dimensions, including length, width, and thickness, along with fork spread adjustments, are covered in operation and maintenance sections. Fork arm changing and operation with reversible fork arms are specifically addressed.

Safety Features
Ratings
Safety Standards:	The manual references CE labelling and EC declaration of conformity in accordance with the Machinery Directive, indicating compliance with relevant European safety standards for industrial machinery. It also details residual risks and countermeasures.
Active Features
Active Safety Features:	Features such as emergency stop, seat belt, seat switch interlock, brake system checks, steering system checks, parking brake (mechanical/electric), drive programs, and audible/visual warnings (horn, rotating beacon) are detailed for safe operation.
Driver Seat Adjustment:	Instructions are provided for adjusting the MSG 65/MSG 75 driver's seat, armrest, joystick armrest (variant), and steering column for optimal ergonomics and safety.
Brake System Function Check:	Procedures for checking the brake system for correct function are included as part of pre-operation checks and regular inspections.
Passive Features
Passive Safety Features:	Overhead guard, driver's cab features (door, windows, lighting), load measurement (variant), and warnings regarding non-original parts or modifications contribute to passive safety.
Warnings
Hazard Information:	Extensive coverage of hazards associated with using the truck and attachments, including dangers to employees, environmental considerations, and specific warnings related to gas springs, accumulators, and consumables.

Technology Features
Infotainment
Infotainment Features:	Optional features like a radio are mentioned, along with operation of the driver's cab, including heating system and rear window heating, contributing to operator comfort.
Display Unit Operation:	Instructions for operating the display and operating unit, adjusting displays, setting date/time, language, and configuring efficiency modes are provided.
Driver Assistance
Driver Assistance Features:	Features such as load measurement (variant), automatic lift cut-out (variant), vertical lift mast position (variant), and selectable drive programs enhance operational safety and efficiency.
Lift Mast Operation:	Specific operational details for various lift mast types, automatic lift cut-out, vertical lift mast position, and deactivating lift height restrictions are covered.
Connectivity
Connectivity Options:	The 'FleetManager (variant)' and 'Accident recorder (variant)' suggest potential for telematics and data logging capabilities, allowing for fleet management and operational monitoring.

Maintenance
Service Intervals
Service Intervals:	Comprehensive maintenance intervals are provided, including: first 50 operating hours (break-in maintenance), as required, 1000-hour/Annual maintenance, 3000-hour/Two-year maintenance, 9000-hour/Five-year maintenance, and 10-year maintenance (e.g., LPG tank check).
Maintenance Data Table:	A dedicated maintenance data table outlines specific tasks and their recommended intervals, providing a clear schedule for upkeep.
Maintenance Personnel:	Specifies personnel qualifications required for performing maintenance, highlighting the need for trained specialists, particularly for LPG and electrical systems.
Fluid Specifications
Fluid Specifications:	The manual specifies permissible consumables including oils, hydraulic fluid, battery acid, LPG, and coolant. It details quality and quantity requirements for these fluids, essential for correct maintenance and longevity.
Coolant Specifications:	Guidance on checking coolant level, topping up coolant, and checking coolant additive concentration is provided, along with permissible consumables.
Known Issues
Common Issues:	While specific common issues are not listed as such, the manual provides extensive troubleshooting guides and error code tables for various system malfunctions (e.g., electric parking brake, seat switch, safety belt, air filter, oil pressure, coolant level, overheating, alternator), enabling proactive diagnosis and repair.
Filter Maintenance:	Details on changing the air filter insert and the LPG filter are provided, crucial for engine performance and fuel system integrity.
Lubrication Points:	Details on lubricating joints and controls are included in the maintenance schedule to ensure smooth operation of moving parts.
Spare Parts
Spare Parts Ordering:	The manual advises on ordering spare parts and wearing parts, stressing the importance of using original or approved components to maintain safety and performance.

Vehicle History
Brand Heritage
Brand Heritage:	Still GmbH is a well-established German manufacturer of material handling equipment with a long history of innovation and quality in the forklift industry.
Model Evolution
Model Evolution:	The RX70 series represents Still's continuous development in counterbalanced forklift trucks, incorporating advancements in ergonomics, efficiency, and safety technologies, evolving from earlier models with iterative improvements.
Product Naming Convention:	The 'RX70-xx' naming convention indicates the series and approximate load capacity (e.g., -16 for 1.6 tonnes, -18 for 1.8 tonnes, -20 for 2.0 tonnes).
Production
Production Details:	Specific production years for these models are not stated but the manual covers a specific generation of the RX70 series. Production is typically in Germany, a hallmark of Still's manufacturing.

Awards & Recognition
Recognitions
Recognitions:	While specific awards for the RX70 series are not listed, Still is consistently recognized for its quality, innovation, and design in the material handling industry.