๐ท๏ธ Basic Information Identification Make: Subaru Model: DL, GL, RX, GL10, Loyale Model Years Covered: 1984-1989 Codes Engine Code: EA82 ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Subaru owners seeking to perform their own maintenance and repairs. Competitive Analysis Advantages: Provides factory-level technical detail often missing in aftermarket guides, ensuring accuracy and completeness for professional-grade repairs. Key Features Content Style: Step-by-step instructions, exploded views, clear text, and high-quality diagrams making complex procedures accessible. ๐ Manual Details Coverage Areas Geographic Coverage: Global (based on EA82 engine platform used in various markets) Page Count Estimated Page Count: Likely 500-1000+ pages (typical for a comprehensive factory service manual of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, diagnosis, repair, specifications for EA82 engine variants (carbureted and fuel-injected) Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) diagnosis, wiring diagrams Fuel System: Carburetor (variable types), fuel injection systems (SPFI and DPFI depending on model/market), fuel pump, fuel lines, evaporative emission controls Transmission Manual: Clutch, manual transmission overhaul, gear ratios, troubleshooting, lubrication Transmission Automatic: Automatic transmission overhaul, torque converter, hydraulic control systems, troubleshooting, lubrication Drivetrain: Four-wheel drive (4WD) system (full-time and part-time), transfer case, front and rear differentials, driveshafts, CV joints Suspension: Front strut suspension, rear independent suspension (some models), shock absorbers, springs, control arms, bushings, alignment specifications Steering: Steering column, steering gear (rack and pinion or recirculating ball depending on model), power steering system diagnosis and repair Brakes: Front disc brakes, rear drum brakes (common configuration), brake system bleeding, master cylinder, brake calipers, wheel cylinders, parking brake system Electrical System: Battery, starter, alternator, lighting system (headlights, taillights, interior), horn, wipers, washer system, fuse box layout, wiring diagrams for all circuits Body And Chassis: Body panel removal/installation, interior trim, doors, windows, bumpers, underbody coatings, chassis lubrication points Heating And Air Conditioning: HVAC system components, refrigerant handling (if applicable), blower motor, heater core, A/C compressor, condenser, evaporator diagnosis and repair Emissions Control: EGR system, catalytic converter, O2 sensors (if equipped), PCV system, evaporative emission control system operation and diagnosis Procedures Included Scheduled Maintenance: Detailed oil change procedures, filter replacements, tune-up procedures, fluid checks and changes Troubleshooting Diagnostics: Systematic diagnostic flowcharts for common problems, fault codes (if applicable for ECU), component testing procedures Engine Repair: Head gasket replacement, piston ring installation, bearing replacement, timing belt/chain service, valve adjustment Transmission Repair: Clutch replacement, transmission gear replacement, seal replacement, hydraulic system repair Brake Service: Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake line repair, caliper/wheel cylinder rebuild Electrical Diagnostics: Wiring harness testing, component testing using multimeters, diagnosing electrical faults Suspension Component Replacement: Strut replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement Body Work Minor: Door handle replacement, mirror replacement, trim piece installation/removal Special Tools: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and electrical troubleshooting. ๐ Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Image Quality: High-quality diagrams and illustrations, recommended to view with Adobe PDF Reader for optimal display. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type Equivalent: N/A (Digital format allows for printing individual pages as needed, preserving the original manual from grease/dirt). โ๏ธ Engine Specifications Primary Engine Engine Type: Horizontally Opposed (Boxer) 4-Cylinder Engine Code: EA82 Displacement Options: 1.8 Liters (1769 cc) Performance Horsepower Range: Approximately 75-95 HP (depending on specific variant: carbureted, SPFI, DPFI, turbocharging on some GL10 models) Torque Range: Approximately 95-115 lb-ft (depending on specific variant) Fuel System Fuel Delivery Options: Carburetor (e.g., Hitachi, Keihin), Single Point Fuel Injection (SPFI), Dual Point Fuel Injection (DPFI) Fuel Type: Unleaded Gasoline ๐ง Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 3-Speed Automatic Transmission Features Drivetrain Options: Full-time 4WD, Part-time 4WD (with selectable low range on some models) ๐ Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan, 4-door Station Wagon (including elevated suspension 'DL Wagon' and 'RX Wagon' variants) Weights Curb Weight Range: Approximately 2300 - 2800 lbs (depending on body style, engine, and drivetrain) ๐ก๏ธ Safety Features Ratings Crash Test Standards: Reflects safety standards of the late 1980s. Manual would detail crashworthiness features and testing, if available. Active Features Brake System Type: Front Ventilated Disc, Rear Drum (standard); some performance models (RX) might have rear discs. Passive Features Seat Belts: Three-point front seat belts, two-point rear seat belts (early models) or three-point rear seat belts (later models) ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player (typical). Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some higher trim models and later years of this generation. ๐ง Maintenance Service Intervals Engine Oil...
Systematic diagnostic flowcharts for common problems, fault codes (if applicable for ECU), component testing procedures
Engine Repair:
Head gasket replacement, piston ring installation, bearing replacement, timing belt/chain service, valve adjustment
Transmission Repair:
Clutch replacement, transmission gear replacement, seal replacement, hydraulic system repair
Brake Service:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake line repair, caliper/wheel cylinder rebuild
Electrical Diagnostics:
Wiring harness testing, component testing using multimeters, diagnosing electrical faults
Suspension Component Replacement:
Strut replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement
Body Work Minor:
Door handle replacement, mirror replacement, trim piece installation/removal
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and electrical troubleshooting.
๐ Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Image Quality:
High-quality diagrams and illustrations, recommended to view with Adobe PDF Reader for optimal display.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type Equivalent:
N/A (Digital format allows for printing individual pages as needed, preserving the original manual from grease/dirt).
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer) 4-Cylinder
Engine Code:
EA82
Displacement Options:
1.8 Liters (1769 cc)
Performance
Horsepower Range:
Approximately 75-95 HP (depending on specific variant: carbureted, SPFI, DPFI, turbocharging on some GL10 models)
Torque Range:
Approximately 95-115 lb-ft (depending on specific variant)
Fuel System
Fuel Delivery Options:
Carburetor (e.g., Hitachi, Keihin), Single Point Fuel Injection (SPFI), Dual Point Fuel Injection (DPFI)
Fuel Type:
Unleaded Gasoline
๐ง Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
3-Speed Automatic Transmission
Features
Drivetrain Options:
Full-time 4WD, Part-time 4WD (with selectable low range on some models)
๐ Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, 4-door Station Wagon (including elevated suspension 'DL Wagon' and 'RX Wagon' variants)
Weights
Curb Weight Range:
Approximately 2300 - 2800 lbs (depending on body style, engine, and drivetrain)
๐ก๏ธ Safety Features
Ratings
Crash Test Standards:
Reflects safety standards of the late 1980s. Manual would detail crashworthiness features and testing, if available.
Active Features
Brake System Type:
Front Ventilated Disc, Rear Drum (standard); some performance models (RX) might have rear discs.
Passive Features
Seat Belts:
Three-point front seat belts, two-point rear seat belts (early models) or three-point rear seat belts (later models)
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player (typical).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some higher trim models and later years of this generation.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000 miles or 3 months (older recommendation)
Timing Belt Replacement:
Recommended every 60,000 miles or 5 years (critical for EA82 engine to prevent catastrophic damage)
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 10W-40 (check manual for specific ambient temperature recommendations)
Coolant Type:
Ethylene Glycol based coolant (e.g., Subaru Super Coolant or equivalent meeting Subaru specifications)
Transmission Fluid Manual:
API GL-4 75W-90 or 80W-90 Gear Oil
Transmission Fluid Automatic:
Dexron III (or equivalent ATF, check manual for precise specification)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Head Gaskets:
While less prone than some later Subaru engines, head gasket leaks can occur, especially with age and mileage. Manual will detail replacement procedure.
Carburetor Issues:
Carburetor models can be prone to wear, clogging, and tuning issues over time. Manual provides adjustment and rebuild procedures.
Rust:
Common for vehicles of this era, especially in regions with road salt. Manual may cover rust prevention and repair techniques.
Cv Joint Wear:
Wear in CV joints is common with higher mileage, especially in 4WD models used off-road. Manual details inspection and replacement.
๐ Vehicle History
Brand Heritage
Subaru Legacy:
Subaru is known for its pioneering use of Symmetrical All-Wheel Drive and horizontally opposed 'Boxer' engines, prioritizing capability and reliability.
Model Evolution
Predecessor:
Subaru Leone (the platform this generation is based on)
Successor:
Subaru Legacy (introduced in 1989)
Production
Manufacturing Location:
Japan
๐ Awards & Recognition
Recognitions
Off Road Capability:
The EA82 platform, especially with its AWD and robust suspension, was recognized for its off-road prowess and all-weather capability for its time.