🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2002 Generation: Second Generation (SG) Codes Chassis Code: SG5, SG9 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Symmetrical All-Wheel Drive, practicality, affordability, Subaru's reputation for durability Competitive Analysis Direct Competitors: Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape Key Features Standard AWD: Subaru's signature Symmetrical All-Wheel Drive system is standard on all models Ground Clearance: Higher-than-average ground clearance for its class, enhancing off-road capability 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Page Count Estimated Page Count: Over 2000 pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, timing belt, pistons, rings, connecting rods, crankshaft, camshafts, cylinder heads, valve train Engine Management: Fuel injection system, ignition system, emission control systems, sensors (MAF, O2, TPS, etc.), ECU diagnostics and testing Transmission Manual: Clutch system, gearbox assembly, internal components, shift mechanism, torque specifications Transmission Automatic: ATF system, valve body, torque converter, planetary gear sets, electronic control unit (TCU), diagnostic procedures Drivetrain: All-Wheel Drive (AWD) system, center differential, rear differential, driveshafts, CV joints, wheel bearings Suspension: Front suspension (MacPherson struts), rear multi-link suspension, springs, shock absorbers, control arms, bushings, alignment specifications Brakes: Brake system components (master cylinder, calipers, rotors, pads), ABS system, hydraulic circuits, bleeding procedures, parking brake Steering: Power steering system, steering rack, tie rods, steering column, alignment specifications Electrical System: 12V battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power accessories Body And Interior: Body panels, doors, windows, locks, seats, dashboard, trim panels, HVAC system, body sealing, rust prevention HVAC: Air conditioning system (refrigerant, compressor, evaporator, condenser), heater core, blower motor, climate control system Safety Systems: Airbag system, SRS module, seat belt pre-tensioners, SRS wiring diagrams Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, differential fluid change Diagnostic Troubleshooting: Step-by-step troubleshooting flowcharts, symptom-based diagnostics, OBD-II code interpretation and resolution Component Replacement: Removal and installation procedures for all major and minor components Engine Rebuild: Detailed instructions for complete engine overhaul, including torques and clearances Transmission Overhaul: Procedures for complete transmission disassembly and reassembly Electrical Diagnostics: Wiring diagrams, component testing, troubleshooting shorts, opens, and high resistance Bodywork Repair: Panel replacement, dent repair, welding procedures, seam sealing Technical Depth Depth: Comprehensive (from basic maintenance to complete rebuilds and advanced diagnostics) Diagrams And Illustrations: Detailed step-by-step diagrams, exploded views, and schematics Specifications And Tolerances: Precise torque values, clearances, fluid capacities, electrical resistance values, and diagnostic parameters 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly created OCR'd digital copy Print Quality Print Recommendation: High-quality print for clarity of diagrams and text Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Usdm: EJ253 (2.5L SOHC) Engine Type: Naturally Aspirated Boxer-4 Displacement: 2457 cc (2.5 Liters) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Performance Horsepower Usdm: 165 hp @ 5600 rpm Torque Usdm: 166 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (USA) Engine Codes Non Usdm Engine Code Ej251: 2.5L SOHC (pre-facelift, some markets) Engine Code Ej255: 2.5L Turbocharged DOHC (Forester XT) Performance Xt Hp: 210-230 hp (depending on market/tune) Performance Xt Torque: 235-250 lb-ft (depending on market/tune) 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic (with Electronic Control) Features AWD System Manual: Viscous coupling limited-slip center differential AWD System Automatic: Active All-Wheel Drive (electronically controlled multi-plate transfer clutch) 📐 Dimensions Exterior Length: 4485 mm (176.6 in) Width: 1735 mm (68.3 in) Height: 1590 mm (62.6 in) (without roof rails) Wheelbase: 2630 mm (103.5 in) Ground Clearance: 200 mm (7.9 in) Weights Curb Weight Manual: Approx. 1450 kg (3197 lbs) Curb Weight Automatic: Approx. 1485 kg (3274 lbs) Cargo Cargo Volume Seats Up: Approx. 88.0 cu ft (2490 liters) with rear seats folded 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: 5 Stars NHTSA Front Passenger Side Impact: 5 Stars NHTSA Side Driver Front Seat: 5 Stars NHTSA Side Passenger Front Seat: 5 Stars NHTSA Side Driver Rear Seat: 5 Stars NHTSA Side Passenger Rear Seat: 5 Stars IIHS Moderate Overlap Frontal Offset: Good IIHS Side Impact: Good Active Features ABS: Standard Anti-lock Braking System Traction Control: Available (often with automatic transmission models) Passive Features Airbags Front: Standard dual front airbags Airbags Side: Optional front side-impact airbags Seatbelts: Front pretensioner seatbelts, three-point rear seatbelts 💡 Technology Features Infotainment Audio System: Base models typically feature a 4-speaker AM/FM/CD player. Higher trims may offer a 6-speaker system and an in-dash CD changer. Navigation:...