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2007 Subaru Forester Workshop Repair/Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2007 Codes Chassis Code: SG 👋 Introduction Market Position Segment: Compact Crossover SUV Key Differentiators: Standard Symmetrical All-Wheel Drive, boxer engine configuration, practical and versatile interior, good visibility, reputation for safety and durability. Competitive Analysis Direct Competitors 2007: Honda CR-V, Toyota RAV4, Ford Escape, Mazda CX-7, Nissan Rogue. Key Features Vehicle Focus: Balancing passenger car comfort with light off-road capability and all-weather traction. Manual Value Proposition: Empowers owners and technicians with the knowledge to perform all necessary maintenance and repairs, saving time and money, and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Engine Options Covered: 2.5L naturally aspirated EJ253, 2.5L turbocharged EJ255 (XT models) Transmission Types Covered: 5-speed manual transmission (TZ1C), 4-speed automatic transmission (4EAT) Drivetrain Covered: Symmetrical All-Wheel Drive (AWD) Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: Digital (likely PDF, often printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, valve timing, lubrication system, cooling system, fuel delivery system (naturally aspirated and turbocharged), exhaust system, emission controls. Engine Electrical: Ignition system, starting and charging system, ECU operation, sensor diagnostics (MAP, MAF, TPS, O2, Crank, Cam), ignition coils, fuel injectors. Transmission Manual: Clutch system, gearshift mechanism, transmission overhaul, component identification, troubleshooting. Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic control system, transmission control module (TCM), fluid types and capacities, troubleshooting. Drivetrain: Front and rear differentials, driveshafts, CV joints, propeller shaft, wheel bearings, AWD system operation and diagnosis. Suspension Steering: Front and rear suspension components (struts, springs, control arms, bushings), power steering system (pump, rack and pinion, fluid), alignment specifications. Brakes: Brake system diagnostics, ABS system operation, brake fluid types and bleeding procedures, brake pad and rotor replacement, parking brake system. Electrical System: Wiring diagrams, fuse box locations and functions, lighting system, power windows, central locking, wipers, horn, battery and charging system, instrument cluster, ECU pinouts. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis lubrication points, rust prevention. HVAC: Air conditioning system service, refrigerant types, blower motor, heater core, climate control system diagnostics. Safety Systems: Airbag system diagnosis and replacement procedures, seat belt mechanisms. Procedures Included Maintenance Procedures: Oil and filter changes, spark plug replacement, air filter replacement, fuel filter replacement, coolant flush and replacement, brake fluid flush, transmission fluid changes, differential fluid changes, lubrication services. Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, alternator replacement, starter replacement, radiator replacement, fuel pump replacement, clutch replacement, wheel bearing replacement. Troubleshooting Guides: Diagnostic charts for common symptoms, electrical system troubleshooting flowcharts, engine performance issues diagnosis. Specifications And Data: Torque specifications for all fasteners, engine specifications (bore, stroke, compression ratio), fluid capacities, electrical component data, alignment settings, tire pressure recommendations. Special Tools: Identification and usage of Subaru-specific or recommended special tools for various repair and maintenance procedures. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Format Details: Typically a high-resolution, searchable PDF document. May include hyperlinked table of contents and bookmarks for easy navigation. Print Quality Quality: Designed for clarity with sharp text and diagrams. If printed, it can be reproduced on standard office printers. Binding Type Binding: N/A (for digital format); if physical, typically spiral-bound or perfect-bound for durability. Paper Type Paper Type: N/A (for digital format); if physical, often printed on durable, semi-gloss paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ253 Description 1: 2.5L Naturally Aspirated SOHC Boxer-4 Horsepower 1: 173 hp @ 5600 rpm Torque 1: 166 lb-ft @ 4000 rpm Fuel Delivery 1: Multi-point Fuel Injection (MPI) Engine Code 2: EJ255 Description 2: 2.5L Turbocharged DOHC Boxer-4 (Forester XT) Horsepower 2: 224 hp @ 5200 rpm Torque 2: 235 lb-ft @ 3500 rpm Fuel Delivery 2: Sequential Multi-point Fuel Injection (MPI) with Turbocharger Fuel System Recommended Fuel: 87 Octane (Naturally Aspirated), 91 Octane (Turbocharged XT models) Performance Compression Ratio Ej253: 9.7:1 Compression Ratio Ej255: 8.4:1 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission Transmission Code Standard: TZ1C Optional Type Optional: 4-speed Automatic Transmission Transmission Code Optional: 4EAT Features Drivetrain Type: Symmetrical All-Wheel Drive (AWD) for both transmission types. 📐 Dimensions Exterior Length: 179.9 inches (4570 mm) Width: 70.1 inches (1780 mm) Height: 66.1 inches (1680 mm) Wheelbase: 103.1 inches (2619 mm) Cargo Cargo Volume Behind Rear Seats: 38.7 cu ft (1096 L) Cargo Volume With Rear Seats Folded: 67.7 cu ft (1917 L) Weights Curb Weight Approx: 3300-3600 lbs (1497-1633 kg) Towing Capacity: 2400 lbs (1089 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-star NHTSA Front Impact Passenger: 5-star NHTSA Side Impact Front Seat: 5-star NHTSA Side Impact Rear...
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2007 Subaru Forester Workshop Repair/Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2007
Codes
Chassis Code:
SG
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Key Differentiators:
Standard Symmetrical All-Wheel Drive, boxer engine configuration, practical and versatile interior, good visibility, reputation for safety and durability.
Competitive Analysis
Direct Competitors 2007:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda CX-7, Nissan Rogue.
Key Features
Vehicle Focus:
Balancing passenger car comfort with light off-road capability and all-weather traction.
Manual Value Proposition:
Empowers owners and technicians with the knowledge to perform all necessary maintenance and repairs, saving time and money, and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Engine Options Covered:
2.5L naturally aspirated EJ253, 2.5L turbocharged EJ255 (XT models)
Transmission Types Covered:
5-speed manual transmission (TZ1C), 4-speed automatic transmission (4EAT)
Drivetrain Covered:
Symmetrical All-Wheel Drive (AWD)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, often printable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, valve timing, lubrication system, cooling system, fuel delivery system (naturally aspirated and turbocharged), exhaust system, emission controls.
Engine Electrical:
Ignition system, starting and charging system, ECU operation, sensor diagnostics (MAP, MAF, TPS, O2, Crank, Cam), ignition coils, fuel injectors.
Transmission Manual:
Clutch system, gearshift mechanism, transmission overhaul, component identification, troubleshooting.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, hydraulic control system, transmission control module (TCM), fluid types and capacities, troubleshooting.
Drivetrain:
Front and rear differentials, driveshafts, CV joints, propeller shaft, wheel bearings, AWD system operation and diagnosis.
Suspension Steering:
Front and rear suspension components (struts, springs, control arms, bushings), power steering system (pump, rack and pinion, fluid), alignment specifications.
Brakes:
Brake system diagnostics, ABS system operation, brake fluid types and bleeding procedures, brake pad and rotor replacement, parking brake system.
Electrical System:
Wiring diagrams, fuse box locations and functions, lighting system, power windows, central locking, wipers, horn, battery and charging system, instrument cluster, ECU pinouts.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis lubrication points, rust prevention.
HVAC:
Air conditioning system service, refrigerant types, blower motor, heater core, climate control system diagnostics.
Safety Systems:
Airbag system diagnosis and replacement procedures, seat belt mechanisms.
Procedures Included
Maintenance Procedures:
Oil and filter changes, spark plug replacement, air filter replacement, fuel filter replacement, coolant flush and replacement, brake fluid flush, transmission fluid changes, differential fluid changes, lubrication services.
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, alternator replacement, starter replacement, radiator replacement, fuel pump replacement, clutch replacement, wheel bearing replacement.
Troubleshooting Guides:
Diagnostic charts for common symptoms, electrical system troubleshooting flowcharts, engine performance issues diagnosis.
Specifications And Data:
Torque specifications for all fasteners, engine specifications (bore, stroke, compression ratio), fluid capacities, electrical component data, alignment settings, tire pressure recommendations.
Special Tools:
Identification and usage of Subaru-specific or recommended special tools for various repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Format Details:
Typically a high-resolution, searchable PDF document. May include hyperlinked table of contents and bookmarks for easy navigation.
Print Quality
Quality:
Designed for clarity with sharp text and diagrams. If printed, it can be reproduced on standard office printers.
Binding Type
Binding:
N/A (for digital format); if physical, typically spiral-bound or perfect-bound for durability.
Paper Type
Paper Type:
N/A (for digital format); if physical, often printed on durable, semi-gloss paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ253
Description 1:
2.5L Naturally Aspirated SOHC Boxer-4
Horsepower 1:
173 hp @ 5600 rpm
Torque 1:
166 lb-ft @ 4000 rpm
Fuel Delivery 1:
Multi-point Fuel Injection (MPI)
Engine Code 2:
EJ255
Description 2:
2.5L Turbocharged DOHC Boxer-4 (Forester XT)
Horsepower 2:
224 hp @ 5200 rpm
Torque 2:
235 lb-ft @ 3500 rpm
Fuel Delivery 2:
Sequential Multi-point Fuel Injection (MPI) with Turbocharger
Fuel System
Recommended Fuel:
87 Octane (Naturally Aspirated), 91 Octane (Turbocharged XT models)
Performance
Compression Ratio Ej253:
9.7:1
Compression Ratio Ej255:
8.4:1
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transmission
Transmission Code Standard:
TZ1C
Optional
Type Optional:
4-speed Automatic Transmission
Transmission Code Optional:
4EAT
Features
Drivetrain Type:
Symmetrical All-Wheel Drive (AWD) for both transmission types.
📐 Dimensions
Exterior
Length:
179.9 inches (4570 mm)
Width:
70.1 inches (1780 mm)
Height:
66.1 inches (1680 mm)
Wheelbase:
103.1 inches (2619 mm)
Cargo
Cargo Volume Behind Rear Seats:
38.7 cu ft (1096 L)
Cargo Volume With Rear Seats Folded:
67.7 cu ft (1917 L)
Weights
Curb Weight Approx:
3300-3600 lbs (1497-1633 kg)
Towing Capacity:
2400 lbs (1089 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star
NHTSA Front Impact Passenger:
5-star
NHTSA Side Impact Front Seat:
5-star
NHTSA Side Impact Rear Seat:
5-star
IIHS Front Crash Rating:
Good
IIHS Side Impact Rating:
Good
IIHS Roof Strength Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Electronic Stability Control (VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear side curtain airbags (standard on most trims).
Seat Belts:
3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio with subwoofer. Limited connectivity by modern standards (auxiliary input might be present on some models).
Driver Assistance
Cruise Control:
Standard cruise control.
All Wheel Drive:
Core technology: Subaru's Symmetrical All-Wheel Drive system, providing enhanced traction and stability.
Connectivity
Bluetooth:
Not typically factory-equipped for audio streaming or hands-free calling in 2007 models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe service), 7,500 miles or 6 months (normal service) - consult manual for exact details based on driving conditions.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or every 15,000 miles.
Cabin Air Filter:
Inspect every 7,500 miles, replace annually or as needed.
Spark Plugs:
Platinum/Iridium plugs: 60,000 miles (check manual for exact type and interval).
Transmission Fluid Atf:
Check condition regularly, change every 30,000-60,000 miles depending on driving conditions (severe vs. normal).
Manual Transmission Fluid:
Change every 30,000-60,000 miles.
Coolant Replacement:
Initial replacement at 30,000 miles or 2 years, then every 30,000 miles or 2 years thereafter.
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (or 10W-30 if temperatures are consistently above 80°F).
Engine Oil Capacity:
4.8 US quarts (4.5 L) with filter.
Automatic Transmission Fluid Type:
Subaru ATF HP (or Dexron III equivalent).
Manual Transmission Fluid Type:
75W-90 Synthetic Gear Oil (API GL-5).
Differential Fluid Type:
75W-90 Synthetic Gear Oil (API GL-5).
Power Steering Fluid Type:
Subaru Power Steering Fluid or ATF Dexron III.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
Known Issues
Head Gaskets:
While less prevalent than in earlier EJ engines, some EJ253 engines can still experience head gasket leaks. The manual provides procedures for diagnosis and replacement.
Turbocharger Issues Xt:
Turbocharger wear or failure in XT models, often due to oil starvation or heat. Proper maintenance and warm-up/cool-down procedures are critical.
Rear Differential Whine:
Occasional reports of rear differential noise, often related to fluid level or wear. Manual covers inspection and service.
Automatic Transmission Harsh Shifting:
Some 4EAT transmissions may exhibit harsh shifting, potentially related to solenoid issues or fluid degradation. Manual details diagnostic steps.
📚 Vehicle History
Brand Heritage
Subaru Origins:
Subaru is a division of Subaru Corporation (formerly Fuji Heavy Industries), known for its pioneering use of the boxer engine and its Symmetrical All-Wheel Drive system, originating in Japan.
Model Evolution
Forester Introduction:
The Subaru Forester debuted in 1997, blending wagon-like driving dynamics with the higher ground clearance and AWD capability of an SUV.
Second Generation:
The 2007 model year falls within the second generation (SF/SG chassis, 1998-2008), with the SG chassis receiving a significant facelift in 2003, which this manual covers.
Production
Production Plants:
Primary production for North American market was in Ota, Gunma, Japan.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2007 Forester consistently received 'Good' ratings from the IIHS and high marks from NHTSA, often being recognized for its safety performance.
Consumer Reports Reliability:
While reliability varied by specific model year and component, Subaru generally maintained a good reputation, with detailed diagnostic and repair information being crucial for maintaining it.
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