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Subaru Impreza 2001-2002 WRX STI Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Model Generation: GD/GG Model Years Covered: 2001-2002 Codes Chassis Code: GDB 👋 Introduction Market Position Positioning: Iconic performance sedan, rally homologation special Target Demographic: Performance car enthusiasts, rally fans, individuals seeking a highly capable AWD sports sedan Competitive Analysis Competitors: Mitsubishi Lancer Evolution, Ford Focus RS, Audi S3, BMW 3 Series (performance variants) Key Features Performance Focus: Emphasis on turbocharged power, advanced AWD system, and driver engagement Rally Heritage: Direct lineage from World Rally Championship (WRC) success 📋 Manual Details Coverage Areas Market Focus: Global (primarily North America, Europe, Japan) Primary Audience: Professional Technicians Secondary Audience: Enthusiast DIY Mechanics Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: EJ207 (2.0L Turbocharged Boxer) Fuel System: Multi-point Fuel Injection, Turbocharger System, Intercooler Engine Management: ECU diagnostics, sensors, actuators, emissions control Transmission: 6-Speed Manual (TY856) Drivetrain: Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD) Suspension: Front MacPherson Struts, Rear Multi-link Independent, STI specific tuning Brakes: Front and Rear Disc Brakes, ABS, STI specific caliper upgrades (e.g., Brembo on some models) Electrical: Complete wiring diagrams, lighting, charging system, starting system, ECU harness Body And Chassis: Frame, body panels, interior trim, doors, windows, bumpers, aerodynamics HVAC: Heating, Ventilation, Air Conditioning system Interior: Seats, dashboard, instrumentation, airbags Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Engine rebuild, transmission overhaul, brake component replacement, suspension repair, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II) Installation: Component replacement procedures, alignment procedures Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostic Level: Advanced, including ECU data interpretation and wiring troubleshooting 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for efficient information retrieval Print Quality: High-resolution, suitable for printing specific sections or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EJ207 Displacement: 2.0 Liters (1994cc) Configuration: Horizontally Opposed (Boxer) 4-Cylinder Aspiration: Twin-Scroll Turbocharged (VF30 or similar) Valvetrain: DOHC, 16 Valves, Hydraulic Valve Adjusters Bore X Stroke: 92.0 mm x 75.0 mm Compression Ratio: 8.0:1 Performance Horsepower: Approx. 280 PS (276 hp) at 6,000 rpm (JDM spec) Torque: Approx. 350 Nm (258 lb-ft) at 4,000 rpm (JDM spec) Fuel System Fuel Type: Unleaded Gasoline (High Octane Recommended, 98 RON/93+ AKI) Injection System: Electronic Multi-Point Fuel Injection (EFI) Ignition System: Electronic Ignition, Coil-on-Plug Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (check manual for precise recommendations) Coolant Type: Subaru Super Coolant (Blue) or equivalent ethylene glycol-based antifreeze 🔧 Transmission Standard Type: 6-Speed Manual Transmission Model Code: TY856 Optional Type: N/A for WRX STI models of this era Features Drivetrain Coupling: Symmetrical All-Wheel Drive (AWD) Center Differential: Driver Controlled Center Differential (DCCD) Differential Types: Front Helical Limited Slip Differential (LSD), Rear Mechanical Limited Slip Differential (LSD) Fluid Specifications Transmission Oil Type: GL-5 Gear Oil, SAE 75W-90 (check manual for specific Subaru recommendations) Transfer Case Oil Type: GL-5 Gear Oil, SAE 75W-90 📐 Dimensions Exterior Length: Approx. 4,405 mm (173.4 inches) Width: Approx. 1,770 mm (69.7 inches) Height: Approx. 1,410 mm (55.5 inches) Wheelbase: Approx. 2,515 mm (99.0 inches) Weights Curb Weight: Approx. 1,400 - 1,450 kg (3,086 - 3,197 lbs) Gross Vehicle Weight Rating: To be specified in manual Towing Capacity: Not recommended 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-star (for 2001-2002 models) IIHS Frontal Offset: Good (for similar Subaru models of the era) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) AWD: Symmetrical All-Wheel Drive (AWD) for enhanced stability and grip Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point front and rear seatbelts Rollover Protection: Reinforced chassis structure 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player Speakers: Factory speaker system (number and configuration varies by trim) Driver Assistance Advanced Features: Limited; focus is on performance and mechanical systems Connectivity Connectivity Options: N/A (basic audio system) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (severe duty recommended for performance driving) Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection Spark Plug Replacement: Every 30,000-60,000 miles (Iridium type) Timing Belt Replacement: Every 60,000-100,000 miles or 7 years (crucial for EJ207 engine) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (check manual for specific recommendations, high-temp performance fluid recommended for spirited driving) Power Steering Fluid Type: Subaru specified power steering fluid or ATF Dexron III (check manual) Coolant Capacity: Approx. 7.0 Liters (7.4 US Quarts) Known Issues Engine Wear: Piston ring land failure at high power levels,...
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Subaru Impreza 2001-2002 WRX STI Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Model Generation:
GD/GG
Model Years Covered:
2001-2002
Codes
Chassis Code:
GDB
👋 Introduction
Market Position
Positioning:
Iconic performance sedan, rally homologation special
Target Demographic:
Performance car enthusiasts, rally fans, individuals seeking a highly capable AWD sports sedan
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Audi S3, BMW 3 Series (performance variants)
Key Features
Performance Focus:
Emphasis on turbocharged power, advanced AWD system, and driver engagement
Rally Heritage:
Direct lineage from World Rally Championship (WRC) success
📋 Manual Details
Coverage Areas
Market Focus:
Global (primarily North America, Europe, Japan)
Primary Audience:
Professional Technicians
Secondary Audience:
Enthusiast DIY Mechanics
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
EJ207 (2.0L Turbocharged Boxer)
Fuel System:
Multi-point Fuel Injection, Turbocharger System, Intercooler
Engine Management:
ECU diagnostics, sensors, actuators, emissions control
Transmission:
6-Speed Manual (TY856)
Drivetrain:
Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD)
Suspension:
Front MacPherson Struts, Rear Multi-link Independent, STI specific tuning
Brakes:
Front and Rear Disc Brakes, ABS, STI specific caliper upgrades (e.g., Brembo on some models)
Electrical:
Complete wiring diagrams, lighting, charging system, starting system, ECU harness
Body And Chassis:
Frame, body panels, interior trim, doors, windows, bumpers, aerodynamics
HVAC:
Heating, Ventilation, Air Conditioning system
Interior:
Seats, dashboard, instrumentation, airbags
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Repair:
Engine rebuild, transmission overhaul, brake component replacement, suspension repair, electrical component diagnosis and repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II)
Installation:
Component replacement procedures, alignment procedures
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced, including ECU data interpretation and wiring troubleshooting
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality:
High-resolution, suitable for printing specific sections or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ207
Displacement:
2.0 Liters (1994cc)
Configuration:
Horizontally Opposed (Boxer) 4-Cylinder
Aspiration:
Twin-Scroll Turbocharged (VF30 or similar)
Valvetrain:
DOHC, 16 Valves, Hydraulic Valve Adjusters
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
8.0:1
Performance
Horsepower:
Approx. 280 PS (276 hp) at 6,000 rpm (JDM spec)
Torque:
Approx. 350 Nm (258 lb-ft) at 4,000 rpm (JDM spec)
Fuel System
Fuel Type:
Unleaded Gasoline (High Octane Recommended, 98 RON/93+ AKI)
Injection System:
Electronic Multi-Point Fuel Injection (EFI)
Ignition System:
Electronic Ignition, Coil-on-Plug
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for precise recommendations)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based antifreeze
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Model Code:
TY856
Optional
Type:
N/A for WRX STI models of this era
Features
Drivetrain Coupling:
Symmetrical All-Wheel Drive (AWD)
Center Differential:
Driver Controlled Center Differential (DCCD)
Differential Types:
Front Helical Limited Slip Differential (LSD), Rear Mechanical Limited Slip Differential (LSD)
Fluid Specifications
Transmission Oil Type:
GL-5 Gear Oil, SAE 75W-90 (check manual for specific Subaru recommendations)
Transfer Case Oil Type:
GL-5 Gear Oil, SAE 75W-90
📐 Dimensions
Exterior
Length:
Approx. 4,405 mm (173.4 inches)
Width:
Approx. 1,770 mm (69.7 inches)
Height:
Approx. 1,410 mm (55.5 inches)
Wheelbase:
Approx. 2,515 mm (99.0 inches)
Weights
Curb Weight:
Approx. 1,400 - 1,450 kg (3,086 - 3,197 lbs)
Gross Vehicle Weight Rating:
To be specified in manual
Towing Capacity:
Not recommended
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (for 2001-2002 models)
IIHS Frontal Offset:
Good (for similar Subaru models of the era)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
AWD:
Symmetrical All-Wheel Drive (AWD) for enhanced stability and grip
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point front and rear seatbelts
Rollover Protection:
Reinforced chassis structure
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player
Speakers:
Factory speaker system (number and configuration varies by trim)
Driver Assistance
Advanced Features:
Limited; focus is on performance and mechanical systems
Connectivity
Connectivity Options:
N/A (basic audio system)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (severe duty recommended for performance driving)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Spark Plug Replacement:
Every 30,000-60,000 miles (Iridium type)
Timing Belt Replacement:
Every 60,000-100,000 miles or 7 years (crucial for EJ207 engine)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendations, high-temp performance fluid recommended for spirited driving)
Power Steering Fluid Type:
Subaru specified power steering fluid or ATF Dexron III (check manual)
Coolant Capacity:
Approx. 7.0 Liters (7.4 US Quarts)
Known Issues
Engine Wear:
Piston ring land failure at high power levels, valve seal wear
Turbocharger:
Oil starvation leading to turbo failure, potential wastegate issues
Transmission:
Synchro wear on 2nd and 3rd gear, potential clutch issues under aggressive use
Suspension:
Bushing wear, shock absorber degradation
📚 Vehicle History
Brand Heritage
Heritage:
Subaru's long-standing association with rallying and performance vehicles
Model Evolution
Previous Generation:
First Generation Subaru Impreza WRX STI (GC/GF/GM chassis)
Subsequent Generation:
Third Generation Subaru Impreza WRX STI (GR/GV chassis)
Production
Manufacturing Location:
Japan
Key Developments:
Introduction of the EJ207 engine, 6-speed transmission, DCCD, and chassis stiffening over previous models
🏆 Awards & Recognition
Recognitions
Rally Performance:
Multiple World Rally Championship (WRC) manufacturer and driver titles
Automotive Press:
Consistently lauded by automotive journalists for its performance and handling characteristics
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